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    • 1. 发明授权
    • Method of making a flexible coaxial cable and resultant cable
    • 制造柔性同轴电缆和合成电缆的方法
    • US5239134A
    • 1993-08-24
    • US916211
    • 1992-07-17
    • William T. PoteRoger JohansenThomas Pote
    • William T. PoteRoger JohansenThomas Pote
    • H01B13/20
    • H01B13/206H01B13/208Y10T29/49123
    • An improved method for making a flexible coaxial cable having an inner conductor (36) to which a dielectric material is secured to form a dielectric core (30) for the coaxial cable (38), and a flexible outer conductor (50) such as one formed from a strip helically wound conductor (58), employs a solid dielectric starting material (32), such as a spline dielectric or a cylindrical dieletric or an expanded dielectric, which is ccntrollably cut, such as by saw blades (34), using a desired cutting angle (.theta.) and blade width (.alpha.), in order to cut away a predetermined amount of the solid dielectric starting material (32) to provide a shaped dielectric core (30), such as a spiral or helix (30a, 30b), from the solid dielectric starting material (32). The resulting core (30), such as single or double helix (30a, 30b), which has a predetermined pitch which provides a desired predetermined velocity of propagation and impedance for the coaxial cable (38), is inserted into the convoluted outer conductor (50) to produce a fast cable (38) without any locking of the core (30) to the outer conductor (50). However, to provide additional stability to the flexible coaxial cable (38), the core (30) may be locked to the outer conductor (50) by any of numerous locking methods. By calculating in advance the type of cut to be made to the solid dielectric starting material (32) and the amount of dielectric material to be removed, various parameters such as impedance, velocity of propagation or phase length, attenuation, and VSWR, associated with the resulting flexible coaxial cable (38), may be readily controlled.
    • 一种用于制造具有内部导体(36)的柔性同轴电缆的改进方法,电介质材料固定到内部导体以形成用于同轴电缆(38)的电介质芯(30),以及柔性外部导体(50),例如一个 由螺旋形卷绕导体(58)形成的带状电介质起始材料(32),例如通过锯片(34)可固定地切割的例如花键电介质或圆柱形的电介质或膨胀的电介质,使用 期望的切割角(θ)和叶片宽度(α),以便切除预定量的固体介电起始材料(32)以提供成形的介质芯(30),例如螺旋或螺旋(30a, 30b),从固体电介质起始材料(32)。 所产生的芯(30)例如具有预定间距的单螺旋或双螺旋(30a,30b),其提供期望的预定传播速度和同轴电缆(38)的阻抗,被插入到卷积的外导体( 50)以产生快速电缆(38),而不将芯(30)锁定到外导体(50)。 然而,为了向柔性同轴电缆(38)提供额外的稳定性,通过许多锁定方法中的任何一种,芯(30)可以被锁定到外部导体(50)。 通过预先计算要对固体电介质起始材料(32)进行切割的类型和要去除的电介质材料的数量,与阻抗,传播速度或相位长度,衰减和VSWR等各种参数相关联 可以容易地控制所得到的柔性同轴电缆(38)。
    • 2. 发明授权
    • Method for making flexible coaxial cable
    • 制造柔性同轴电缆的方法
    • US5181316A
    • 1993-01-26
    • US749194
    • 1991-08-23
    • William PoteRoger JohansenThomas Pote
    • William PoteRoger JohansenThomas Pote
    • H01B13/00H01B13/22
    • H01B13/0006H01B13/225Y10T29/49123Y10T29/53126
    • An improved method of making a flexible coaxial cable (10) having a dielectric core (12) comprising an inner conductor (14) and a dielectric (16) surrounding the inner conductor (14), and a corrugated outer conductive sheath (18, 20) having a plurality of peaks (22) and valleys (24) of predetermined pitch, comprises the step of substantially simultaneously crimping solely the valleys (24) from at least three angularly spaced directions, such as three equiangularly spaced directions about the longitudinal axis (110) of the outer sheath (18, 20), by using angularly spaced crimping wheels (100, 102, 104) which float to follow the predetermined pitch of the corrugated sheath (18, 20) for embedding the valleys (24) in the dielectric (12, 16) so as to lock the dielectric (12, 16) to the sheath (18, 20) for providing electrical stability for the resultant coaxial cable (10). The depth of at least one of the crimping wheels (100) may be micrometer (108) adjusted with respect to the sheath longitudinal axis (110) for setting the depth of locking. The other crimping wheels (102, 104) may act as guides in conjunction with a guide slot (118) through which the sheath (18, 20) passes during crimping for controlling the degree of freedom of movement of the crimping wheels (100, 102, 104) and sheath (18, 20).
    • 一种改进的制造柔性同轴电缆(10)的方法,所述柔性同轴电缆(10)具有包括内导体(14)和围绕所述内导体(14)的电介质(16)的介质芯(12),以及波纹状外导电护套 )包括具有预定间距的多个峰(22)和谷(24)的步骤,包括基本上同时地从至少三个角度间隔的方向(例如围绕纵向轴线的三个等角度间隔的方向)压缩谷(24) 通过使用角度间隔开的卷曲轮(100,102,104),其沿着波纹状护套(18,20)的预定间距浮动以将谷(24)嵌入到外护套(18,20)中, 电介质(12,16),以将电介质(12,16)锁定到护套(18,20)上,以便为所得到的同轴电缆(10)提供电气稳定性。 至少一个卷边轮(100)的深度可以相对于护套纵向轴线(110)调整为千分尺(108),用于设定锁定深度。 其它压接轮(102,104)可以与导槽(118)一起作为导向件,在压接期间,护套(18,20)通过该引导槽118控制压接轮(100,102)的移动自由度 ,104)和护套(18,20)。