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    • 1. 发明授权
    • Silica containing rubber composition
    • 含硅橡胶组合物
    • US07307121B2
    • 2007-12-11
    • US10805457
    • 2004-03-19
    • Ping ZhangSun-Lin Chen
    • Ping ZhangSun-Lin Chen
    • C08K3/36C08K5/54B05D3/10C08L83/06B60C11/00B08K3/00
    • C08L21/00C08L101/02Y02T10/862C08L2666/02
    • This invention discloses a method for preparing rubber compositions that exhibit unique combinations of properties that are desirable for tire tread applications for enhanced snow/ice and wet traction, low rolling resistance and increased treadwear performance in comparison with conventional silica compounds. Specifically, a high reactively silane coupling agent, such as a mercaptosilane, is used in combination with a silane coupling typically used for silica tread compounds such as bis(triethoxylsilylpropyl)disulfide to treat silica pellets in a hydrocarbon solvent at elevated temperatures. The treated silica is then blended with solution elastomer cement in a hydrocarbon solvent. The deposited reactive silanes partially react with the elastomer molecules forming a layer of polymer grafted on the silica surfaced. This structure significantly improves the silica retention during the steam stripping operation. Almost 100% (99+%) silica retention has been achieved by this invention. After solvent removal from steam stripping, the treated silica/elastomer mixer is dewatered and dried using conventional equipment such as shaker screens, expellers and expanders to form a well-dispersed silica masterbatch. This technique results in silica compounds with excellent silica dispersion and increased filler-polymer interaction, hence enhanced compound performance such as better physical properties, more desirable dynamic properties (low hysteresis at high temperatures and high hysteresis at low temperatures) and increased abrasion resistance.
    • 本发明公开了一种制备橡胶组合物的方法,其与常规的二氧化硅化合物相比,具有独特的性能组合,其性能优选用于轮胎胎面用于增强的雪/冰和湿牵引力,低滚动阻力和增加的胎面性能。 具体地,高反应性硅烷偶联剂如巯基硅烷与通常用于二氧化硅胎面胶料如二(三乙氧基硅烷基丙基)二硫化物的硅烷偶联剂一起使用,以在高温下在烃溶剂中处理二氧化硅颗粒。 然后将处理过的二氧化硅与溶剂弹性体粘结剂在烃溶剂中混合。 沉积的反应性硅烷与弹性体分子部分反应,弹性体分子形成接枝在二氧化硅上的聚合物层。 该结构显着改善了汽提操作期间的二氧化硅保留。 通过本发明实现了近100%(99 +%)二氧化硅保留。 在从蒸汽汽提除去溶剂后,将处理过的二氧化硅/弹性体混合器脱水并用常规设备如振动筛,推进器和膨胀机进行干燥以形成良好分散的二氧化硅母料。 这种技术导致具有优异二氧化硅分散性和增加的填料 - 聚合物相互作用的二氧化硅化合物,因此提高了化合物性能,例如更好的物理性能,更理想的动态性能(高温下的低滞后和低温下的高迟滞)和增加的耐磨性。
    • 3. 发明申请
    • Process for preparing a silica rubber blend
    • 二氧化硅橡胶混合物的制备方法
    • US20050022915A1
    • 2005-02-03
    • US10630022
    • 2003-07-30
    • Daniel BowenThierry MaterneSun-Lin Chen
    • Daniel BowenThierry MaterneSun-Lin Chen
    • B60C1/00C08J3/22C08K3/00C08K5/548C08L19/00C08L21/00B60C11/00
    • C08J3/226B60C1/0016C08J2321/00C08J2409/00C08K3/013C08K5/548C08L19/006C08L21/00C08L2666/08
    • The present invention relates to a technique to efficiently and effectively disperse silica throughout a rubbery polymer. By utilizing this technique mechanical mixing procedures that are energy intensive and require large capital investments in mixing equipment can be significantly reduced. By reducing the amount of shearing forces to which the rubber is subjected polymer degradation is also significantly reduced. The utilization of the technique of this invention also results in a uniform blend of the silica throughout the rubber and consequently better interaction between the silica and the rubber. This results in better physical properties, such as higher modulus. The subject invention more specifically discloses a process for preparing a silica/rubber blend which comprises dispersing silica, a silica coupling agent, and a low molecular weight end-group functionalized diene rubber throughout a cement of a conventional rubbery polymer, and subsequently recovering the silica/rubber blend from the organic solvent. The present invention further reveals a tire which is comprised of a generally toroidal-shaped carcass with an outer circumferential tread, two spaced beads, at least one ply extending from bead to bead and sidewalls extending radially from and connecting said tread to said beads, wherein said tread is adapted to be ground-contacting, and wherein said tread is comprised of the silica/rubber blend made by dispersing silica, a silica coupling agent, and a low molecular weight end-group functionalized diene rubber throughout a cement of a conventional rubbery polymer, and subsequently recovering the silica/rubber blend from the organic solvent.
    • 本发明涉及一种有效且有效地将二氧化硅分散在橡胶状聚合物中的技术。 通过利用这种技术,可以显着地减少能量密集的机械混合程序并且需要对混合设备进行大量投资。 通过减少橡胶经受聚合物降解的剪切力的量也显着降低。 本发明技术的利用也导致二氧化硅在整个橡胶中的均匀共混,从而改善二氧化硅和橡胶之间的相互作用。 这导致更好的物理性能,例如较高的模量。 本发明更具体地公开了一种制备二氧化硅/橡胶共混物的方法,其包括将二氧化硅,二氧化硅偶联剂和低分子量端基官能化二烯橡胶分散在常规橡胶状聚合物的水泥中,随后回收二氧化硅 /来自有机溶剂的橡胶混合物。 本发明进一步揭示了一种轮胎,其包括具有外圆周胎面的大致环形胎体,两个间隔开的胎圈,从胎圈到胎圈延伸的至少一个帘布层和从所述胎面径向延伸并将所述胎面连接到所述胎圈的侧壁,其中 所述胎面适于与地面接触,并且其中所述胎面由通过将二氧化硅,二氧化硅偶联剂和低分子量端基官能化二烯橡胶分散在常规橡胶状的水泥中制成的二氧化硅/橡胶混合物 聚合物,随后从有机溶剂中回收二氧化硅/橡胶共混物。
    • 4. 发明授权
    • Method for removing small amounts of high boiling point organic compound
from aqueous polymerization products
    • 从含水聚合产物中除去少量高沸点有机化合物的方法
    • US5516818A
    • 1996-05-14
    • US311974
    • 1994-09-26
    • Sun-Lin ChenTang H. WongRamesh N. Gujarathi
    • Sun-Lin ChenTang H. WongRamesh N. Gujarathi
    • C08C1/04C08F6/00C08F6/16C08F6/10C08J3/03
    • C08F6/003C08C1/04C08F6/16Y10S528/934
    • A process for achieving a significant reduction in the volatile organic compound content (VOC) of an aqueous polymerization system includes the steps of contacting the aqueous polymerization system with an organic solvent and allowing said organic solvent to be absorbed into polymer particles of said aqueous polymerization system, contacting said aqueous polymerization system and organic solvent with a gas or vapor at temperature and pressure conditions which cause mass transfer of the volatile organic compounds from said latex into said gas or vapor phase, and separating said gas or vapor from said aqueous polymerization system. The solvent is generally absorbed into the polymer particles of the latex and serves as a stripping aid, especially with respect to higher molecular weight compounds which tend to remain trapped in the polymer particles during conventional stripping processes. An important advantage of the invention is that it facilitates significantly enhanced VOC reduction using conventional stripping apparatus with only relatively minor modifications thereto. The improved stripping performance of the invention is achieved without any significant deleterious effect on colloidal stability, average polymer particle size, solids content or other important latex properties.
    • 用于实现水性聚合体系的挥发性有机化合物含量(VOC)的显着降低的方法包括使水性聚合体系与有机溶剂接触并使所述有机溶剂吸收到所述水性聚合体系的聚合物颗粒中的步骤 在温度和压力条件下使所述含水聚合体系和有机溶剂与气体或蒸汽接触,所述条件使挥发性有机化合物从所述胶乳传质到所述气体或气相中,并将所述气体或蒸汽与所述水性聚合体系分离。 溶剂通常被吸收到胶乳的聚合物颗粒中,并且用作剥离助剂,特别是对于在常规剥离过程中倾向于保留在聚合物颗粒中的较高分子量化合物。 本发明的一个重要优点在于,它有利于使用常规剥离装置显着增强VOC的降低,只对其进行较小的修改。 实现了本发明的改进的汽提性能,而对胶体稳定性,平均聚合物粒度,固体含量或其它重要胶乳性质没有明显的有害影响。
    • 7. 发明授权
    • Reinforced silica/elastomer composite
    • 增强二氧化硅/弹性体复合材料
    • US07276550B2
    • 2007-10-02
    • US10021200
    • 2001-12-07
    • Howard Allen ColvinSun Lin Chen
    • Howard Allen ColvinSun Lin Chen
    • C08K3/26B60C1/00
    • B60C1/0016C08K3/36Y02T10/862Y10T152/10513C08L21/00
    • This invention is based upon the discovery that elongated silica has superior characteristics for reinforcing rubbery elastomers as compared to conventional silica. More specifically, elongated silica provides a higher level of reinforcement for elastomers at the same level of loading. Accordingly, elongated silica can be employed to attain an equivalent level of reinforcement at a lower level of loading. This results in lower weight compositions and potential cost savings. Rubber compounds that are reinforced with elongated silica offer significant advantages in tires including reduced rolling resistance, increased tread life, and, of course, reduced weight. The subject invention more specifically relates to a silica reinforced rubber composition which is comprised of (1) a rubbery polymer and (2) an elongated silica, wherein the elongated silica has a width that is within the range of about 5 nm to about 40 nm and wherein the elongated silica has a length of about 40 nm to about 300 nm. The present invention also discloses a process for preparing a silica reinforced rubber composition which comprises (1) adding an elongated silica to a latex of a rubbery polymer, and (2) recovering the silica reinforced rubber composition from the latex.
    • 本发明基于以下发现:与常规二氧化硅相比,细长二氧化硅具有用于增强橡胶弹性体的优异特性。 更具体地说,细长二氧化硅在相同的加载水平下为弹性体提供了更高水平的增强。 因此,可以使用细长的二氧化硅以在较低的负载水平下获得相当的钢筋水平。 这导致较低的重量组成和潜在的成本节省。 用细长二氧化硅增强的橡胶化合物在轮胎中具有显着的优点,包括降低的滚动阻力,增加的胎面寿命,当然减轻重量。 本发明更具体地涉及二氧化硅增强橡胶组合物,其由(1)橡胶状聚合物和(2)细长二氧化硅组成,其中细长二氧化硅的宽度在约5nm至约40nm的范围内 并且其中所述细长二氧化硅具有约40nm至约300nm的长度。 本发明还公开了一种制备二氧化硅增强橡胶组合物的方法,其包括(1)将细长二氧化硅加入到橡胶状聚合物的胶乳中,和(2)从胶乳中回收二氧化硅增强的橡胶组合物。
    • 8. 发明授权
    • Reinforced silica/elastomer composite
    • 增强二氧化硅/弹性体复合材料
    • US07790799B2
    • 2010-09-07
    • US11891399
    • 2007-08-10
    • Howard Allen ColvinSun Lin Chen
    • Howard Allen ColvinSun Lin Chen
    • B60C1/00C08K3/34C08K3/04C08K9/00
    • B60C1/0016C08K3/36Y02T10/862Y10T152/10513C08L21/00
    • This invention is based upon the discovery that elongated silica has superior characteristics for reinforcing rubbery elastomers as compared to conventional silica. More specifically, elongated silica provides a higher level of reinforcement for elastomers at the same level of loading. Accordingly, elongated silica can be employed to attain an equivalent level of reinforcement at a lower level of loading. This results in lower weight compositions and potential cost savings. Rubber compounds that are reinforced with elongated silica offer significant advantages in tires including reduced rolling resistance, increased tread life, and, of course, reduced weight. The subject invention more specifically relates to a tire having a tread wherein said tread is comprised of a silica reinforced rubber composition, wherein the silica reinforced rubber composition is comprised of (1) a rubbery polymer and (2) an elongated silica, wherein the elongated silica has a width that is within the range of about 5 nm to about 40 nm, and wherein the elongated silica has a length of about 40 nm to about 300 nm. The present invention also discloses a process for preparing a silica reinforced rubber composition which comprises (1) adding an elongated silica to a latex of a rubbery polymer, and (2) recovering the silica reinforced rubber composition from the latex.
    • 本发明基于以下发现:与常规二氧化硅相比,细长二氧化硅具有用于增强橡胶弹性体的优异特性。 更具体地说,细长二氧化硅在相同的加载水平下为弹性体提供了更高水平的增强。 因此,可以使用细长的二氧化硅以在较低的负载水平下获得相当的钢筋水平。 这导致较低的重量组成和潜在的成本节省。 用细长二氧化硅增强的橡胶化合物在轮胎中具有显着的优点,包括降低的滚动阻力,增加的胎面寿命,当然减轻重量。 本发明更具体地涉及一种具有胎面的轮胎,其中所述胎面由二氧化硅增强橡胶组合物组成,其中所述二氧化硅增强橡胶组合物包括(1)橡胶状聚合物和(2)细长二氧化硅,其中所述细长的 二氧化硅具有在约5nm至约40nm的范围内的宽度,并且其中所述细长二氧化硅具有约40nm至约300nm的长度。 本发明还公开了一种制备二氧化硅增强橡胶组合物的方法,其包括(1)将细长二氧化硅加入到橡胶状聚合物的胶乳中,和(2)从胶乳中回收二氧化硅增强的橡胶组合物。