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    • 6. 发明申请
    • METHOD FOR THE MANUFACTURE OF MOLDED POLYMERIC ARTICLES USING VARIABLE FREQUENCY MICROWAVES
    • 使用可变频率微波制造模制聚合物制品的方法
    • WO2004091883A1
    • 2004-10-28
    • PCT/US2004/009621
    • 2004-03-29
    • BAUSCH & LOMB INCORPORATEDNANDU, MahendraWRUE, Richard, J.INDRA, Eric, M.
    • NANDU, MahendraWRUE, Richard, J.INDRA, Eric, M.
    • B29C35/02
    • G02B1/043B29C35/0288B29C35/08B29C35/0805B29C37/006B29C2035/0855B29D11/00134B29D11/00442B29D11/023B29K2105/0002B29L2011/0041
    • The present invention relates to an improved method of manufacture of molded polymeric devices using variable frequency microwaves. Molded polymeric devices include, for example, contact lenses, corneal rings, intraocular lenses and drug delivery devices such as anterior or posterior chamber inserts. Contact lenses include soft and rigid gas permeable contact lenses as well as, lens blanks lathed into finished contact lenses. Molded polymeric devices further include medical devices such as prosthetics including hip joints. According to the present invention, a mold (2) having a cavity the shape of the desired molded polymeric device, the cavity containing a composition comprising one or several monomers having double polymerizable bonds, is placed in a microwave chamber (8). The mold (2) can be plastic, glass, ceramic or metal. Plastic is preferred. The mold (2) is then swept with at least one range of microwave frequencies to polymerize the composition, thus forming the molded polymeric device. A range of frequencies includes a central frequency selected to rapidly heat the composition. A range is selected to generate a plurality of modes within the chamber (6). Sweeping is performed at a rate selected to avoid damage to the polymer formed and the mold (2).
    • 本发明涉及使用可变频率微波制造模制聚合物的改进方法。 模制聚合物装置包括例如隐形眼镜,角膜环,眼内透镜和药物递送装置,例如前腔或后房插入物。 隐形眼镜包括柔软和刚性透气的隐形眼镜以及车床成型隐形眼镜的镜片毛坯。 模制的聚合物装置还包括诸如假肢的医疗装置,包括髋关节。 根据本发明,将具有所需模制聚合物装置形状的空腔的空腔(2)放置在微波室(8)中,所述模腔(2)包含含有一个或多个具有双重可聚合键的单体的组合物。 模具(2)可以是塑料,玻璃,陶瓷或金属。 塑料是首选。 然后用至少一个微波频率范围扫描模具(2)以聚合组合物,从而形成模制的聚合物装置。 频率范围包括选择的快速加热组合物的中心频率。 选择范围以在腔室(6)内产生多个模式。 以选择的速率进行扫描,以避免损坏形成的聚合物和模具(2)。