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1. 发明申请

US20100148389A1 COMPOSITE STRUCTURE FORMING METHOD 有权
标题翻译：复合结构形成方法
公开(公告)号：US20100148389A1
公开(公告)日：2010-06-17
申请号：US12695698
申请日：2010-01-28
申请人： Jun AKEDO , Tomokazu ITO , Tatsuro YOKOYAMA , Katsuhiko MORI , Hironori HATONO , Masakatsu KIYOHARA , Yuji ASO
发明人： Jun AKEDO , Tomokazu ITO , Tatsuro YOKOYAMA , Katsuhiko MORI , Hironori HATONO , Masakatsu KIYOHARA , Yuji ASO
IPC分类号： C04B35/622
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
摘要翻译：复合结构形成方法包括以下步骤：首先对脆性材料细颗粒进行预处理以对脆性材料细颗粒产生内部应变，其次使产生内部应变的脆性材料细颗粒与基板表面碰撞高速地施加机械冲击力，或者在基材表面上含有内部应变的脆性材料微粒施加机械冲击力，使脆性材料微粒变形或断裂，通过变形产生的活性新表面重新接合微粒或断裂，形成由多晶脆性材料制成的锚固部分，其中部分在新表面和基材之间的边界部分处于基材表面，并且在锚定部分上进一步形成由多晶脆性材料制成的结构。

2. 发明授权

US07632353B2 Apparatus for forming a composite structure body 有权
标题翻译：用于形成复合结构体的装置
公开(公告)号：US07632353B2
公开(公告)日：2009-12-15
申请号：US11311738
申请日：2005-12-19
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B05B7/14
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： An apparatus for manufacturing a composite structure body is provided which forms structure body having the constitution in which the crystals of more than one type of brittle material are dispersed and having novel properties without involving a heating/sintering process. The apparatus includes an aerosol generator configured to generate an aerosol. The aerosol is generated through dispersing fine particles of more than one type of brittle material, or dispersing composite fine particles, in a gas. The apparatus also includes a nozzle configured to spray the aerosol, a classifier configured to classify the brittle material fine particles in the aerosol, and a disintegrating machine for disintegrating agglomerations of the brittle material fine particles in the aerosol. The composite structure body is manufactured in reduced pressure conditions by bombarding a substrate with the aerosol at a high velocity, whereby at least one of crystals and microstructures of said brittle materials are dispersed.
摘要翻译：提供了一种复合结构体的制造装置，其形成具有分散了多于一种类型的脆性材料的晶体并且具有新特性而不涉及加热/烧结工艺的结构的结构体。该装置包括配置成产生气溶胶的气溶胶发生器。通过将多种类型的脆性材料的细颗粒分散在气体中，或将复合细颗粒分散在气体中而产生气溶胶。该装置还包括喷雾器，其被配置为喷射气溶胶，分级器，其被配置为将脆性材料细颗粒分类在气溶胶中;以及分解机，用于分解气溶胶中脆性材料微粒的附聚物。复合结构体通过用气溶胶以高速轰击基材而在减压条件下制造，由此所述脆性材料的晶体和微结构中的至少一种分散。

3. 发明申请

US20090029844A1 Rare-earth oxide sintered body and manufacturing method 失效
标题翻译：稀土氧化物烧结体及其制造方法
公开(公告)号：US20090029844A1
公开(公告)日：2009-01-29
申请号：US12283507
申请日：2008-09-12
申请人： Takayuki Ide , Masakatsu Kiyohara , Masami Ando
发明人： Takayuki Ide , Masakatsu Kiyohara , Masami Ando
IPC分类号： C04B35/50
CPC分类号： C04B35/50 , C04B35/505 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3229 , C04B2235/3409 , C04B2235/386 , C04B2235/9607
摘要： A rare-earth oxide sintered body, or corrosion-resistant material, having low sintering temperature and high density is prepared by adding a boron compound at a ratio of 0.06 mol % or more and less than 25 mol % when converted into boron oxide (B2O3) to oxide powder of at least one of La, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb, Lu, and Sc, after which the mixed powder is formed and sintered. The sintered body comprises at least one of La2O3, Nd2O3, Sm2O3, Eu2O3, Gd2O3, Dy2O3, Ho2O3, Er2O3, Tm2O3, Yb2O3, Lu2O3, and Sc2O3, and at least one of Ln3BO6 (Ln=La, Nd, Sm, Eu, Gd, Dy, Ho, Er, Tm, Yb, and Lu), and Sc3BO6 as a main constituent crystal thereof.
摘要翻译：通过在转化为氧化硼（B 2 O 3）中添加比例为0.06摩尔％以上且小于25摩尔％的硼化合物，制备具有低烧结温度和高密度的稀土氧化物烧结体或耐腐蚀材料）到La，Nd，Sm，Eu，Gd，Dy，Ho，Er，Tm，Yb，Lu和Sc中的至少一种的氧化物粉末，之后形成混合粉末并烧结。烧结体包括La 2 O 3，Nd 2 O 3，Sm 2 O 3，Eu 2 O 3，Gd 2 O 3，Dy 2 O 3，Ho 2 O 3，Er 2 O 3，Tm 2 O 3，Yb 2 O 3，Lu 2 O 3和Sc 2 O 3中的至少一种，Ln 3 BO 6（L n = La，Nd，Sm， Gd，Dy，Ho，Er，Tm，Yb和Lu）和Sc3BO6作为其主要构成晶体。

4. 发明申请

US20080241556A1 Composite structure and method for forming the same 有权
标题翻译：复合结构及其形成方法
公开(公告)号：US20080241556A1
公开(公告)日：2008-10-02
申请号：US11981089
申请日：2007-10-31
申请人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
IPC分类号： B32B15/04 , B05D3/14 , C23C16/00 , B06B1/00 , C23C16/06 , B05D3/12
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
摘要翻译：复合结构形成方法包括以下步骤：首先对脆性材料细颗粒进行预处理以对脆性材料细颗粒产生内部应变，其次使产生内部应变的脆性材料细颗粒与基板表面碰撞高速地施加机械冲击力，或者在基材表面上含有内部应变的脆性材料微粒施加机械冲击力，使脆性材料微粒变形或断裂，通过变形产生的活性新表面重新接合微粒或断裂，形成由多晶脆性材料制成的锚固部分，其中部分在新表面和基材之间的边界部分处于基材表面，并且在锚定部分上进一步形成由多晶脆性材料制成的结构。

5. 发明申请

US20080096007A1 Composite structure body and method for manufacturing same 审中-公开
标题翻译：复合结构体及其制造方法
公开(公告)号：US20080096007A1
公开(公告)日：2008-04-24
申请号：US11981064
申请日：2007-10-31
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B5/16
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/25 , Y10T428/26 , Y10T428/265
摘要： A composite structure body obtained through a plurality of processes including forming composite fine particles by way of a process in which a surface of the fine particles of a brittle material is coated with another brittle material; then by bombarding the composite fine particles against a surface of a substrate at high velocities, an anchor portion biting the substrate surface is formed; the composite fine particles are simultaneously distorted and fractured by impact of the bombardment; mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by the distortion or fracture; and thereby forming a structure body in which crystals and/or microstructures of the brittle materials are dispersed above the anchor portion; and a pre-processing which includes imparting internal distortion to the brittle material fine particles.
摘要翻译：通过多个方法获得的复合结构体，包括通过脆性材料的细颗粒的表面被另一种脆性材料涂覆的方法形成复合微粒; 然后通过以高速度将复合细颗粒轰击基板的表面，形成咬合基板表面的锚固部分; 复合细颗粒通过轰击的冲击同时变形和断裂; 复合微粒的相互重合是通过由变形或断裂形成的新产生的活性表面中介而形成的; 从而形成脆性材料的结晶和/或微结构分散在锚定部分上方的结构体; 以及包括对脆性材料微粒赋予内部变形的预处理。

6. 发明申请

US20080081180A1 Composite structure body and method for manufacturing thereof 审中-公开
公开(公告)号：US20080081180A1
公开(公告)日：2008-04-03
申请号：US11981088
申请日：2007-10-31
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B9/04 , B32B15/04 , B32B17/06
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31681
摘要： The present invention provides a composite structure body obtained through processes of forming composite fine particles by way of a process in which a surface of brittle material fine particles is coated with at least one type of ductile material, bombarding the composite fine particles at a high velocity against a surface of a substrate, mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by distortion or fracture, and thereby forming a structure body, above an anchor portion, in which crystals of the brittle material and crystals and/or microstructures of the ductile material fine particles are dispersed, and imparting internal distortion to the brittle material fine particles.

7. 发明授权

US07338724B2 Composite structure body and method for manufacturing thereof 失效
标题翻译：复合结构体及其制造方法
公开(公告)号：US07338724B2
公开(公告)日：2008-03-04
申请号：US11619781
申请日：2007-01-04
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B9/00
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31681
摘要： The present invention provides a composite structure body obtained through processes of forming composite fine particles by way of a process in which a surface of brittle material fine particles is coated with at least one type of ductile material, bombarding the composite fine particles at a high velocity against a surface of a substrate, mutual rejoining of the composite fine particles is made through intermediary of a newly generated active surface formed by distortion or fracture, and thereby forming a structure body, above an anchor portion, in which crystals of the brittle material and crystals and/or microstructures of the ductile material fine particles are dispersed, and imparting internal distortion to the brittle material fine particles.
摘要翻译：本发明提供一种复合结构体，其通过使脆性材料细颗粒的表面被至少一种延展材料涂覆的方法形成复合微粒而获得，并以高速度轰击复合微粒相对于基板的表面，复合微粒的相互重合是通过由新生成的由变形或断裂形成的活性表面中间进行的，从而在其上形成脆性材料和延展性材料细颗粒的晶体和/或微结构分散，并对脆性材料微粒赋予内部变形。

8. 发明授权

US07175921B2 Composite structure body and method for manufacturing thereof 有权
标题翻译：复合结构体及其制造方法
公开(公告)号：US07175921B2
公开(公告)日：2007-02-13
申请号：US10399903
申请日：2001-10-23
申请人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
发明人： Hironori Hatono , Masakatsu Kiyohara , Katsuhiko Mori , Tatsuro Yokoyama , Atsushi Yoshida , Tomokazu Ito , Jun Akedo
IPC分类号： B32B9/00
CPC分类号： C23C30/00 , C23C24/04 , Y10T428/249967 , Y10T428/26 , Y10T428/265 , Y10T428/31678 , Y10T428/31681
摘要： A structure body having the constitution in which the crystals of a brittle material such as a ceramic, a metalloid and the like and the crystals or the microstructures (the microstructure bodies composed of amorphous metal layers and an organic substance) of a ductile material such as a metal and the like are dispersed, the structure bodies (the portion composed of the brittle material) are polycrystalline, the crystals constituting the structure bodies substantially lack the crystalline orientation, and boundary layers composed of glassy substances are substantially absent in the boundary face between the crystals. It is thereby possible to obtain a structure body having novel characteristics, composed of a brittle material and a ductile material, without involving a heating/sintering process.
摘要翻译：具有以下构造的结构体，其中，诸如陶瓷，类金属等脆性材料的晶体或微结构（微结构体由非晶态金属层和有机物质组成）为延性材料，例如金属等被分散，结构体（由脆性材料构成的部分）是多晶的，构成结构体的晶体基本上缺乏结晶取向，而由玻璃状物质组成的边界层基本上不存在于晶体。由此，可以获得具有脆性材料和延展性材料的新型特征的结构体，而不涉及加热/烧结工艺。

9. 发明授权

US07153567B1 Composite structure and method and apparatus for forming the same 失效
标题翻译：复合结构及其形成方法及装置
公开(公告)号：US07153567B1
公开(公告)日：2006-12-26
申请号：US10070104
申请日：2000-10-12
申请人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
IPC分类号： B32B5/16
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
摘要翻译：复合结构形成方法包括以下步骤：首先对脆性材料细颗粒进行预处理以对脆性材料细颗粒产生内部应变，其次使产生内部应变的脆性材料细颗粒与基板表面碰撞高速地施加机械冲击力，或者在基材表面上含有内部应变的脆性材料微粒施加机械冲击力，使脆性材料微粒变形或断裂，通过变形产生的活性新表面重新接合微粒或断裂，形成由多晶脆性材料制成的锚固部分，其中部分在新表面和基材之间的边界部分处于基材表面，并且在锚定部分上进一步形成由多晶脆性材料制成的结构。

10. 发明申请

US20060222862A1 BRITTLE MATERIAL FINE PARTICLES WITH INTERNAL STRAIN FOR USE IN AEROSOL DEPOSITION METHOD 审中-公开
标题翻译：具有内在应变的稀土材料微生物沉积方法
公开(公告)号：US20060222862A1
公开(公告)日：2006-10-05
申请号：US11419650
申请日：2006-05-22
申请人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
发明人： Jun Akedo , Tomokadsu Ito , Tatsuro Yokoyama , Katsuhiko Mori , Hironori Hatono , Masakatsu Kiyohara , Yuji Aso
IPC分类号： B32B17/06
CPC分类号： C03C17/06 , B22F9/04 , B22F2009/045 , C03C17/22 , C03C17/23 , C03C2217/214 , C03C2217/268 , C03C2217/282 , C03C2218/17 , C23C24/04 , Y10T428/25 , Y10T428/2839 , Y10T428/31678
摘要： A material composed of brittle material fine particles, such as ceramic or metalloid fine particles, for forming a composite structure on a substrate surface. The brittle material is pretreated to achieve a specific size range of fine particles and to develop a desired range of internal strain therein. The brittle material fine particles are adapted to form an aerosol with a gas stream, and when the aerosol is ejected to collide with a substrate surface, this causes collision of brittle material fine particles with a substrate surface thus imparting a mechanical impact to the fine particles. Such mechanical impact fractures or deforms the particles, and thereby generates an active new surface for brittle material fine particles after being fractured or deformed.
摘要翻译：由脆性材料微粒（例如陶瓷或准金属微粒）构成的材料，用于在基材表面上形成复合结构。将脆性材料预处理以达到特定尺寸范围的细颗粒并在其中产生所需的内部应变范围。脆性材料微粒适于形成具有气流的气溶胶，并且当气溶胶被喷射以与基底表面碰撞时，这导致脆性材料微粒与基底表面的碰撞，从而对细颗粒造成机械冲击。这种机械冲击使颗粒破裂或变形，从而在破裂或变形之后产生脆性材料细颗粒的活性新表面。

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