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    • 1. 发明申请
    • CATALYST SUPPORT MATERIALS WITH OXYGEN STORAGE CAPACITY (OSC) AND METHOD OF MAKING THEREOF
    • 具有氧气储存能力的催化剂支持材料(OSC)及其制备方法
    • WO2012088373A2
    • 2012-06-28
    • PCT/US2011066715
    • 2011-12-22
    • PACIFIC IND DEV CORPWU WEILI YUNKUILACHAPELLE JEFFERY
    • WU WEILI YUNKUILACHAPELLE JEFFERY
    • B01J23/63
    • B01J23/63B01D53/945B01D2255/102B01D2255/1023B01D2255/2063B01D2255/2065B01D2255/2068B01D2255/20715B01D2255/2092B01D2255/407B01D2255/908B01J21/04B01J21/066B01J35/002B01J35/023B01J35/1014B01J35/1019B01J35/1023B01J35/1028B01J35/1038B01J35/1042B01J35/1061B01J37/0018B01J37/0045B01J37/009B01J37/0205B01J37/0207B01J37/0215B01J37/0221B01J37/0236B01J37/031B01J37/04B01J37/06B01J37/08B01J2523/00Y02A50/2324Y02T10/22B01J2523/31B01J2523/3706B01J2523/3712B01J2523/3725B01J2523/48
    • A new type of catalyst support with oxygen storage capacity (OSC) and methods of making the same are disclosed. The composition ratio is x(Ce1-wZrw02) : yM : zL : (1 -x-y-z)AI203, where Ce1-wZrw02 is the oxygen storage composition with stabilizer Zr02, molar ratio (w) in the range of 0 to about 0.8, and a weight ratio (x) of about 0.05 to about 0.8; M is an interactive promoter for oxygen storage capacity with a weight ratio (y) of 0 to about 0.10; and L is a stabilizer for the support Al203 with weight ratio (z) of from 0 to about 0.10. In some cases, M or L can act as both OSC promoter and thermal stabilizer. The weight percentage range of ceria-zirconia and other metal and rare earth oxides (x+y+z) is from about 5 to about 80% relative to total oxides. Combining platinum group metals (PGM) and adhesive with the catalyst supports, a new wash coat made therefrom is provided that comprises a mixture of catalyst support materials according to the relationship (a)RE-Ce- Zr02 + (3)CZMLA + (1 -a-ß)RE-AI203, where RE-Ce-Zr02 is a commercial OSC material of rare earth elements stabilized ceria zirconia having a weight ratio (a) ranging from 0 to about 0.7; CZMLA is the catalyst support material of the present disclosure having a weight ratio (ß) ranging from about 0.2 to about 1 such that (a+ß) 203 is rare earth element stabilized alumina having a weight ratio equal to (1 -a-ß). The new wash coat made therefrom exhibits a lower activation temperature compared with traditional formulation of wash coat by at least 50°C. The new wash coat made therefrom also requires less RE-Ce-Zr02 oxide and/or less PGM in the formulation of emission control catalyst for gasoline and diesel engines.
    • 公开了一种具有储氧能力的新型催化剂载体(OSC)及其制备方法。 组成比为x(Ce1-wZrw02):yM:zL:(1-氧)Al2O3,其中Ce1-wZrw02是具有稳定剂ZrO2的储氧组合物,摩尔比(w)在0至约0.8的范围内,以及 重量比(x)为约0.05至约0.8; M是氧储存容量的互动促进剂,重量比(y)为0至约0.10; L是载体Al 2 O 3的稳定剂,重量比(z)为0至约0.10。 在某些情况下,M或L可以充当OSC促进剂和热稳定剂。 二氧化铈 - 氧化锆和其他金属和稀土氧化物(x + y + z)的重量百分比范围相对于总氧化物为约5至约80%。 将铂族金属(PGM)和粘合剂与催化剂载体组合,提供由其制备的新的涂层,其包括根据(a)RE-Ce-ZrO 2 +(3)CZMLA +(1)的关系的催化剂载体材料的混合物 -a-β)RE-Al 2 O 3,其中RE-Ce-ZrO 2是重量比(a)为0至约0.7的稀土元素稳定的氧化铈氧化锆的商业OSC材料; CZMLA是本公开的催化剂载体材料,其重量比(β)为约0.2至约1,使得(a +β)203是重量比等于(1-a-β)的稀土元素稳定的氧化铝 )。 由此形成的新的洗涂层与传统的洗衣剂配方相比表现出比起至少50℃更低的活化温度。 由此制备的新型洗涂层在汽油和柴油发动机的排放控制催化剂配方中也需要较少的RE-Ce-ZrO 2氧化物和/或更少的PGM。
    • 2. 发明申请
    • CATALYST SUPPORT MATERIALS WITH OXYGEN STORAGE CAPACITY (OSC) AND METHOD OF MAKING THEREOF
    • WO2012088373A3
    • 2012-06-28
    • PCT/US2011/066715
    • 2011-12-22
    • PACIFIC INDUSTRIAL DEVELOPMENT CORPORATIONWU, WeiLI, YunkuiLACHAPELLE, Jeffery
    • WU, WeiLI, YunkuiLACHAPELLE, Jeffery
    • B01J23/63B01J21/04B01J21/06B01J37/00
    • A new type of catalyst support with oxygen storage capacity (OSC) and methods of making the same are disclosed. The composition ratio is x(Ce 1-w Zr w 0 2 ) : yM : zL : (1 -x-y-z)AI 2 0 3 , where Ce 1-w Zr w 0 2 is the oxygen storage composition with stabilizer Zr0 2 , molar ratio (w) in the range of 0 to about 0.8, and a weight ratio (x) of about 0.05 to about 0.8; M is an interactive promoter for oxygen storage capacity with a weight ratio (y) of 0 to about 0.10; and L is a stabilizer for the support Al 2 0 3 with weight ratio (z) of from 0 to about 0.10. In some cases, M or L can act as both OSC promoter and thermal stabilizer. The weight percentage range of ceria-zirconia and other metal and rare earth oxides (x+y+z) is from about 5 to about 80% relative to total oxides. Combining platinum group metals (PGM) and adhesive with the catalyst supports, a new wash coat made therefrom is provided that comprises a mixture of catalyst support materials according to the relationship (a)RE-Ce- Zr0 2 + (3)CZMLA + (1 -a-β)RE-AI 2 0 3 , where RE-Ce-Zr0 2 is a commercial OSC material of rare earth elements stabilized ceria zirconia having a weight ratio (a) ranging from 0 to about 0.7; CZMLA is the catalyst support material of the present disclosure having a weight ratio (β) ranging from about 0.2 to about 1 such that (α+β) 2 0 3 is rare earth element stabilized alumina having a weight ratio equal to (1 -α-β). The new wash coat made therefrom exhibits a lower activation temperature compared with traditional formulation of wash coat by at least 50°C. The new wash coat made therefrom also requires less RE-Ce-Zr0 2 oxide and/or less PGM in the formulation of emission control catalyst for gasoline and diesel engines.