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1. 发明授权

US08316687B2 Method for making a tool used to manufacture composite parts 有权
标题翻译：制造用于制造复合零件的工具的方法
公开(公告)号：US08316687B2
公开(公告)日：2012-11-27
申请号：US12540301
申请日：2009-08-12
申请人： Kevin T. Slattery
发明人： Kevin T. Slattery
IPC分类号： B21C3/16 , B21K5/20
CPC分类号： B23P15/24 , B21D31/005 , B21D37/20 , B23P23/04
摘要： A method is provided for making a composite part layup tool. A surface of a base is shaped and used as a tool to incrementally form a metal sheet. The formed metal sheet is friction plug welded to the shaped surface on the base to form a metal tool surface of the layup tool.
摘要翻译：提供了一种用于制造复合零件叠层工具的方法。基底的表面被成形并用作增量地形成金属片的工具。形成的金属片是摩擦塞，焊接到基座上的成形表面，以形成铺设工具的金属工具表面。

2. 发明授权

US07156276B2 Apparatus and system for welding preforms and associated method 有权
标题翻译：用于焊接预制件的装置和系统及相关方法
公开(公告)号：US07156276B2
公开(公告)日：2007-01-02
申请号：US10897261
申请日：2004-07-22
申请人： Kevin T. Slattery
发明人： Kevin T. Slattery
IPC分类号： B23K31/02
CPC分类号： B23K20/126
摘要： An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a frame defining an aperture therein, and at least one structural member positioned within the aperture. The assembly also includes at least one spacer positioned within the aperture such that the spacer and structural member substantially fill the aperture to secure the structural member within the frame, as well as a substrate secured to the frame and positioned adjacent to the structural member in an overlapping configuration to define an interface between the substrate and structural member. In this configuration, the substrate and structural member are capable of being friction stir welded together.
摘要翻译：提供了一种用于定位用于摩擦搅拌焊接的结构组件的组件，以及用于摩擦搅拌焊接结构组件的系统和方法。组件包括在其中限定孔的框架和位于孔内的至少一个结构构件。组件还包括定位在孔内的至少一个间隔件，使得间隔件和结构构件基本上填充孔口以将结构构件固定在框架内，以及固定到框架并且以相邻于结构构件定位的基板重叠配置以限定衬底和结构构件之间的界面。在该构造中，基板和结构构件能够被摩擦搅拌焊接在一起。

3. 发明授权

US5975410A Process of bonding a metal brush structure to a planar surface of a metal substrate 失效
标题翻译：将金属刷结构接合到金属基板的平面上的工序
公开(公告)号：US5975410A
公开(公告)日：1999-11-02
申请号：US921582
申请日：1997-09-02
申请人： Kevin T. Slattery , Daniel E. Driemeyer , Gerald W. Wille
发明人： Kevin T. Slattery , Daniel E. Driemeyer , Gerald W. Wille
IPC分类号： C25D1/00 , C25D5/02
CPC分类号： C25D1/00 , G21B1/13 , Y02E30/128
摘要： Process for bonding a metal brush structure to a planar surface of a metal substrate in which an array of metal rods are retained and immobilized at their tips by a common retention layer formed of metal, and the brush structure is then joined to a planar surface of a metal substrate via the retention layer.
摘要翻译：将金属刷结构粘合到金属基板的平坦表面上的方法，其中金属棒的阵列在其顶端通过由金属形成的公共保留层保持并固定在其顶端，然后将刷结构接合到经由保留层的金属基板。

4. 发明授权

US08852365B2 Weldable high-strength aluminum alloys 有权
标题翻译：可焊接高强度铝合金
公开(公告)号：US08852365B2
公开(公告)日：2014-10-07
申请号：US12349668
申请日：2009-01-07
申请人： Krishnan K. Sankaran , Kevin T. Slattery
发明人： Krishnan K. Sankaran , Kevin T. Slattery
IPC分类号： C22F1/047
CPC分类号： C22C21/06 , Y10T428/12764
摘要： An aluminum alloy comprises aluminum, magnesium, scandium, and an enhancing system. The magnesium is from about 0.5 percent to about 10.0 percent by weight based on the aluminum alloy. The scandium is from about 0.05 percent to about 10.0 percent by weight based on the aluminum alloy. The enhancing system is from about 0.05 percent to about 1.5 percent by weight based on the aluminum alloy.
摘要翻译：铝合金包括铝，镁，钪和增强体系。基于铝合金，镁为约0.5重量％至约10.0重量％。基于铝合金，钪为约0.05重量％至约10.0重量％。增强体系为铝合金的约0.05％至约1.5％（重量）。

5. 发明申请

US20110042445A1 METHODS FOR WELDING SELF-FIXTURED PREFORMS AND ASSOCIATED METHOD 有权
标题翻译：焊接自熔型材料和相关方法的方法
公开(公告)号：US20110042445A1
公开(公告)日：2011-02-24
申请号：US12917011
申请日：2010-11-01
申请人： Kevin T. Slattery , Christopher H. Swallow
发明人： Kevin T. Slattery , Christopher H. Swallow
IPC分类号： B23K20/12
CPC分类号： B23K20/126
摘要： An assembly for positioning a structural assembly for friction stir welding, and a system and method for friction stir welding the structural assembly are provided. The assembly includes a substrate defining a recessed pattern therein, and at least one structural member positioned within the recessed pattern to at least partially secure the structural member therein. The structural member is positioned adjacent to the substrate and within the recessed pattern such that the substrate and structural member are formed of materials capable of being friction stir welded together.
摘要翻译：提供了一种用于定位用于摩擦搅拌焊接的结构组件的组件，以及用于摩擦搅拌焊接结构组件的系统和方法。组件包括在其中限定凹陷图案的基底和定位在凹形图案内的至少一个结构构件，以至少部分地将结构构件固定在其中。结构构件定位成与衬底相邻并且在凹形图案内，使得衬底和结构构件由能够被摩擦搅拌焊接在一起的材料形成。

6. 发明申请

US20110036141A1 Incremental Forging 有权
标题翻译：增量锻造
公开(公告)号：US20110036141A1
公开(公告)日：2011-02-17
申请号：US12541071
申请日：2009-08-13
申请人： Kevin T. Slattery , Christopher S. Huskamp , James B. Castle
发明人： Kevin T. Slattery , Christopher S. Huskamp , James B. Castle
IPC分类号： B21D31/00
CPC分类号： B21J5/063 , B29C35/0255 , C21D1/30 , C21D1/673 , C21D7/13 , C21D2261/00
摘要： Any of various features of a workpiece are forged by a common set of tools. The feature is incrementally forged as the tool set is moved to successive forging locations on the surface of the workpiece. One of the tools is used to plasticize and extrude a portion of the workpiece while one or more of the other tools are used to form dams that contain and shape the extruded portions.
摘要翻译：工件的各种特征中的任何一种都是通过一组共同的工具锻造的。随着工具组移动到工件表面上的连续锻造位置，该特征被逐渐锻造。其中一个工具用于塑化和挤出一部分工件，同时使用一个或多个其它工具来形成容纳和成形挤压部分的坝。

7. 发明授权

US07685857B2 Curved extrusions and method of forming the same 有权
标题翻译：弯曲挤压及其形成方法
公开(公告)号：US07685857B2
公开(公告)日：2010-03-30
申请号：US12152580
申请日：2008-05-14
申请人： Tracy MacDonald-Schmidt , Kevin T. Slattery
发明人： Tracy MacDonald-Schmidt , Kevin T. Slattery
IPC分类号： B21C23/00
CPC分类号： B21C23/00 , B21C23/002 , B23K26/32 , B23K26/34 , B23K35/0244 , B23K35/325 , B23K2103/14 , B23P15/00
摘要： A curved extrusion includes a body that has indefinite length and a cross-section, and that is formed to contour and at least one channel cut into the cross-section that is filled with deposited material such that said cross-section of said body is restored. By cutting the channels into the cross-section of the extrusion, the extrusion may be easily formed onto a contoured tool to be curved with lower forming and residual stresses and distortion. By filling the channels with deposited material, the original cross-section and strength of the extrusion can be restored. By adding a transverse stiffener, the strength of the original extrusion may not only be restored but also further improved. By depositing material to create structural features the cross-section of the extrusion may be locally changed. The method for forming curved extrusions of the present invention may be used, for example, to produce T-chords of an aircraft.
摘要翻译：弯曲的挤压件包括具有不定长度和横截面的主体，并且其被形成为轮廓，并且至少一个通道切割成填充有沉积材料的横截面，使得所述主体的所述横截面被恢复。通过将通道切割成挤出件的横截面，挤出可以容易地形成在成型工具上，以弯曲成形和残余应力和变形。通过用沉积材料填充通道，可以恢复原始横截面和挤出强度。通过添加横向加强筋，原始挤压的强度可能不仅可以恢复，而且可以进一步改善。通过沉积材料以产生结构特征，挤出物的横截面可以局部改变。用于形成本发明的弯曲挤压件的方法可以用于例如制造飞机的T弦。

8. 发明申请

US20080217808A1 Curved extrusions and method of forming the same 有权
标题翻译：弯曲挤压及其形成方法
公开(公告)号：US20080217808A1
公开(公告)日：2008-09-11
申请号：US12152580
申请日：2008-05-14
申请人： Tracy MacDonald-Schmidt , Kevin T. Slattery
发明人： Tracy MacDonald-Schmidt , Kevin T. Slattery
IPC分类号： B29C47/00 , B64C1/00 , B29C53/00
CPC分类号： B21C23/00 , B21C23/002 , B23K26/32 , B23K26/34 , B23K35/0244 , B23K35/325 , B23K2103/14 , B23P15/00
摘要： A curved extrusion includes a body that has indefinite length and a cross-section, and that is formed to contour and at least one channel cut into the cross-section that is filled with deposited material such that said cross-section of said body is restored. By cutting the channels into the cross-section of the extrusion, the extrusion may be easily formed onto a contoured tool to be curved with lower forming and residual stresses and distortion. By filling the channels with deposited material, the original cross-section and strength of the extrusion can be restored. By adding a transverse stiffener, the strength of the original extrusion may not only be restored but also further improved. By depositing material to create structural features the cross-section of the extrusion may be locally changed. The method for forming curved extrusions of the present invention may be used, for example, to produce T-chords of an aircraft.
摘要翻译：弯曲的挤压件包括具有不定长度和横截面的主体，并且其被形成为轮廓，并且至少一个通道切割成填充有沉积材料的横截面，使得所述主体的所述横截面被恢复。通过将通道切割成挤出件的横截面，挤出可以容易地形成在成型工具上，以弯曲成形和残余应力和变形。通过用沉积材料填充通道，可以恢复原始横截面和挤出强度。通过添加横向加强筋，原始挤压的强度可能不仅可以恢复，而且可以进一步改善。通过沉积材料以产生结构特征，挤出物的横截面可以局部改变。用于形成本发明的弯曲挤压件的方法可以用于例如制造飞机的T弦。

9. 发明授权

US07381446B2 Sprayed preforms to forming structural members 有权
标题翻译：喷涂预成型件形成结构件
公开(公告)号：US07381446B2
公开(公告)日：2008-06-03
申请号：US11533583
申请日：2006-09-20
申请人： Kevin T. Slattery
发明人： Kevin T. Slattery
IPC分类号： B05D1/12 , B05D3/04 , B05D3/12
CPC分类号： B22F3/008 , B22F7/08 , B22F2998/10 , C23C24/04 , Y10T428/12014 , Y10T428/12229 , Y10T428/25 , Y10T428/31504 , B22F3/04 , B22F2201/20
摘要： A preform and method for forming preforms and structural members are provided. The preform can be formed by cold spraying a structural material onto a base member, such that the preform has dimensions approximating the dimensions of the machined structural member to thereby reduce material waste and machining time when forming the structural member from the preform. In addition, the preforms can be plastically deformed to more closely correspond with the desired dimensions of the structural member. Further, hydrogen can be provided in a mixed stream of gas and structural material for spraying, and the resulting structural member can be subjected to a sub-atmospheric pressure to release hydrogen therefrom.
摘要翻译：提供了一种用于形成预成型件和结构构件的预成型件和方法。可以通过将结构材料冷喷涂到基底构件上来形成预制件，使得预成型件具有接近加工结构构件的尺寸的尺寸，从而在从预成型件形成结构构件时减少材料浪费和加工时间。此外，预成型件可以塑性变形以更接近于结构构件的期望尺寸。此外，可以在用于喷射的气体和结构材料的混合流中提供氢，并且所得到的结构构件可以经受亚大气压以从其中释放氢。

10. 发明授权

US07083076B2 Joining structural members by friction welding 有权
标题翻译：通过摩擦焊接合结构件
公开(公告)号：US07083076B2
公开(公告)日：2006-08-01
申请号：US10886097
申请日：2004-07-07
申请人： Kevin T. Slattery
发明人： Kevin T. Slattery
IPC分类号： B23K37/00
CPC分类号： B29C65/0618 , B23K20/1205 , B23K33/00 , B29C65/4815 , B29C65/5057 , B29C66/1122 , B29C66/1162 , B29C66/43 , B29C66/8322
摘要： An apparatus and method for joining structural members to form preforms and structural assemblies are provided. The structural members are positioned so that joining surfaces thereof define an angled aperture, such a slot or frustoconical bore, that receives a corresponding joining member. The joining member is urged into the aperture against the joining surfaces and moved, for example, by oscillating or rotating the joining member, to friction weld the joining member to the structural members. Each structural member can include a clamping portion that is received by a clamping device that prevents the aperture from opening as the joining member is urged into the aperture. A gripping portion of the joining member and the clamping portions of the structural members can be trimmed from the resulting preform to form a finished structural assembly.
摘要翻译：提供了一种用于结合构件以形成预制件和结构组件的装置和方法。结构构件被定位成使得其接合表面限定成角度的孔，这样的狭缝或截头圆锥孔容纳相应的接合构件。接合构件被推入孔中并抵抗接合表面移动，例如通过使接合构件振动或旋转而移动，从而将接合构件摩擦焊接到结构构件。每个结构构件可以包括夹紧部分，该夹紧部分由夹持装置接收，当夹持构件被推入孔中时，该夹紧部件防止孔开口。接合构件的夹紧部分和结构构件的夹紧部分可以从所得预成型件修剪以形成成品结构组件。

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