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    • 1. 发明授权
    • Forming structures from CAD solid models
    • CAD实体模型的结构
    • US06391251B1
    • 2002-05-21
    • US09568207
    • 2000-05-09
    • David M. KeicherJames L. BullenPierrette H. GormanJames W. LoveKevin J. DulleaMark E. Smith
    • David M. KeicherJames L. BullenPierrette H. GormanJames W. LoveKevin J. DulleaMark E. Smith
    • B22F702
    • F28F7/02B05B7/14B22F3/1055B22F2003/1057B23K26/32B23K26/34B23K35/0244B23K35/0255B23K2101/001B23K2101/14B23K2103/04B23K2103/05B23K2103/12B23K2103/18B23K2103/26B23K2103/50B29C33/02B29C33/046B29C33/3842B29C41/20B29C45/7312B29C64/153B29C64/40B29C70/68B33Y10/00B33Y30/00B33Y50/02F01D5/187F05D2230/53F28F2255/18Y02P10/295
    • A method and apparatus for embedding features and controlling material composition in a three-dimensional structure (130) is disclosed. The invention enables the control of material characteristics, within a structure (130) made from a plurality of materials, directly from computer renderings of solid models of the components. The method uses stereolithography and solid model computer file formats to control a multi-axis head (480) in a directed material deposition process (123). Material feedstock (126, 127) is deposited onto a pre-heated substrate (19). Depositions (15) in a layer-by-layer pattern, defined by solid models (141, 146), create a three-dimensional article having complex geometric details. Thermal management of finished solid articles (250-302), not available through conventional processing techniques, is enabled by embedded voids (152) and/or composite materials (126, 127), which include dissimilar metals (210, 216). Finished articles control pressure drop and produce uniform coolant flow and pressure characteristics. High-efficiency heat transfer is engineered within a solid structure by incorporating other solid materials with diverse indexes. Embedding multi-material structures (132, 134) within a normally solid component (141) produces articles with diverse mechanical properties. Laser and powder delivery systems (420, 170) are integrated in a multi-axis deposition head (480) having a focused particle beam (502) to reduce material waste.
    • 公开了一种在三维结构(130)中嵌入特征和控制材料成分的方法和装置。 本发明能够在由多个材料制成的结构(130)内直接从组件的实体模型的计算机渲染中控制材料特性。 该方法使用立体光刻和固体模型计算机文件格式来在定向材料沉积过程(123)中控制多轴头(480)。 材料原料(126,127)沉积在预热基板(19)上。 由实体模型(141,146)定义的逐层图案的沉积(15)创建具有复杂几何细节的三维制品。 通过常规加工技术不能获得的成品固体制品(250-302)的热管理可以通过包括异种金属(210,216)的嵌入式空隙(152)和/或复合材料(126,127)来实现。 成品控制压降并产生均匀的冷却剂流量和压力特性。 通过结合具有不同指标的其他固体材料,在固体结构内设计高效热传递。 在正常固体组分(141)内嵌入多材料结构(132,134)产生具有不同机械性能的制品。 激光和粉末输送系统(420,170)集成在具有聚焦粒子束(502)的多轴沉积头(480)中,以减少材料浪费。
    • 2. 发明授权
    • Forming structures from CAD solid models
    • CAD实体模型的结构
    • US06811744B2
    • 2004-11-02
    • US10128658
    • 2002-04-22
    • David M. KeicherJames W. LoveKevin J. DulleaJames L. BullenPierrette H. GormanMark E. Smith
    • David M. KeicherJames W. LoveKevin J. DulleaJames L. BullenPierrette H. GormanMark E. Smith
    • B22F702
    • F28F7/02B05B7/14B22F3/1055B22F2003/1057B22F2999/00B23K26/32B23K26/34B23K2103/04B23K2103/05B23K2103/12B23K2103/14B23K2103/26B23K2103/50B29C33/02B29C33/046B29C33/3842B29C41/20B29C45/7312B29C64/00B29C64/153B29C64/40B29C70/68B33Y10/00Y02P10/295B22F2203/11B22F2203/03
    • A method and apparatus for embedding features and controlling material composition in a three-dimensional structure (130) is disclosed. The invention enables the control of material characteristics, within a structure (130) made from a plurality of materials, directly from computer rendering of solid models of the components. The method uses stereolithography and solid model computer file formats to control a multi-axis head (480) in a directed material deposition process (123). Material feedstock (126, 127) is deposited onto a pre-heated substrate (19). Depositions (15) in a layer-by-layer pattern, defined by solid models (141, 146), create a three-dimensional article having complex geometric details. Thermal management of finished solid articles (250-302), not available through conventional processing techniques, is enabled by embedded voids (152) and/or composite materials (126, 127), which include dissimilar metals (210, 216). Finished articles control pressure drop and produce uniform coolant flow and pressure characteristics. High-efficiency heat transfer is engineered within a solid structure by incorporating other solid materials with diverse indexes. Embedding multi-material structures (132, 134) within a normally solid component (141) produces articles with diverse mechanical properties. Laser and powder delivery systems (420, 170) are integrated in a multi-axis deposition head (480) having a focused particle beam (502) to reduce material waste.
    • 公开了一种在三维结构(130)中嵌入特征和控制材料成分的方法和装置。 本发明能够在由多个材料制成的结构(130)内直接从组件的实体模型的计算机绘制中控制材料特性。 该方法使用立体光刻和固体模型计算机文件格式来在定向材料沉积过程(123)中控制多轴头(480)。 材料原料(126,127)沉积在预热基板(19)上。 由实体模型(141,146)定义的逐层图案的沉积(15)创建具有复杂几何细节的三维制品。 通过常规加工技术不能获得的成品固体制品(250-302)的热管理可以通过包括异种金属(210,216)的嵌入式空隙(152)和/或复合材料(126,127)来实现。 成品控制压降并产生均匀的冷却剂流量和压力特性。 通过结合具有不同指标的其他固体材料,在固体结构内设计高效热传递。 在正常固体组分(141)内嵌入多材料结构(132,134)产生具有不同机械性能的制品。 激光和粉末输送系统(420,170)集成在具有聚焦粒子束(502)的多轴沉积头(480)中,以减少材料浪费。
    • 3. 发明授权
    • Manufacturable geometries for thermal management of complex three-dimensional shapes
    • 用于热管理复杂三维形状的可制造几何形状
    • US06656409B1
    • 2003-12-02
    • US09611804
    • 2000-07-07
    • David M. KeicherJames W. Love
    • David M. KeicherJames W. Love
    • B29C3508
    • F28F7/02B23P15/246B29C33/02B29C33/3842B29C45/7312B29C64/153B29C70/68
    • Uniform cooling of complex surface shapes in injection mold tooling can be accomplished with cooling channels that conform to the shapes of the mold cavity or mold cone. By conventional methods this can be very difficult to accomplish. By applying methods of material deposition or material sintering, which include but are not limited to, laser metal deposition, where material is deposited on a layer by layer basis, certain cooling or heating passages could be integrated into the manufactured component that follow the contours and profiles of the mold's complex surfaces. These passages would act as internal heat sinks with a much higher surface area for heat transfer than traditional drilled and plugged straight passages. These geometries could also be incorporated into complex geometries such as, but not limited to, turbine blades where the cooling passages can follow the contour of the outer shape, provide a more uniform or controlled heat transfer from the component. Multiple loops of cooling or heating channels could be designed and manufactured into solid objects for small-scale heat exchanger technologies.
    • 注塑模具中复杂表面形状的均匀冷却可以通过符合模腔或模锥形状的冷却通道来实现。 通过常规方法,这可能非常难以完成。 通过施加材料沉积或材料烧结的方法,其包括但不限于激光金属沉积,其中材料逐层沉积,某些冷却或加热通道可以集成到遵循轮廓的制造部件中,并且 模具复杂表面的轮廓。 这些通道将作为内部散热器,具有比传统钻孔和插入的直通道更高的热传递表面积。 这些几何形状也可以并入到复杂的几何形状中,例如但不限于涡轮叶片,其中冷却通道可以跟随外部形状的轮廓,提供来自部件的更均匀或受控的热传递。 冷却或加热通道的多个循环可以设计和制造成固体物体,用于小型热交换器技术。