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    • 3. 发明授权
    • Heat treat furnace system for performing different carburizing processes
simultaneously
    • 同时进行不同渗碳工艺的热处理炉系统
    • US5407180A
    • 1995-04-18
    • US38311
    • 1993-03-29
    • Gary D. KeilLoren D. Thompson, deceased
    • Gary D. KeilLoren D. Thompson, deceased
    • C21D1/74C21D9/00C23C8/20F27B9/04F27B9/16
    • C23C8/20C21D9/0037C21D9/0062
    • A heat treat furnace system 20 for heat treating metal workpieces includes a rotary carburizing chamber 24 containing a carburizing atmosphere, a cooling chamber 40A or 40B adjacent the carburizing chamber 24, a gas barrier device 50 cooperating with the cooling chamber opening and the carburizing chamber outlet for impeding movement of atmosphere therethrough; and transfer mechanisms for operatively moving at least one selected workpiece from the carburizing chamber 24 to the cooling chamber 40A or 40B and vice versa, and from the cooling chamber 40B to the equalizing chamber 26 and vice versa. The carburizing chamber 24 has a circular rotatable hearth for supporting an array of workpieces, and an inlet for loading the workpieces into the carburizing chamber 24. The cooling chamber 40A or 40B also has means for providing a protective atmosphere within it. This arrangement provides a system that can perform different heat treat operations, either singly or simultaneously, and/or the same heat treat operation on different piece parts. For example, the system can simultaneously perform a process where carbides are desired and a process where carbides are not desired.
    • 用于热处理金属工件的热处理炉系统20包括含有渗碳气氛的旋转渗碳室24,与渗碳室24相邻的冷却室40A或40B,与冷却室开口和渗碳室出口配合的阻气装置50 用于阻止大气通过其的运动; 以及用于将至少一个所选择的工件从渗碳室24可操作地移动到冷却室40A或40B,反之亦然,以及从冷却室40B到均化室26以及反之亦然的传送机构。 渗碳室24具有用于支撑工件阵列的圆形可旋转炉床和用于将工件装载到渗碳室24中的入口。冷却室40A或40B还具有用于在其内提供保护气氛的装置。 这种布置提供了可以单独地或同时地执行不同的热处理操作和/或在不同零件上进行相同的热处理操作的系统。 例如,系统可以同时进行需要碳化物的过程和不希望碳化物的过程。
    • 4. 发明授权
    • Control system for scheduling parts in a heat-treating process
    • 用于在热处理过程中调度零件的控制系统
    • US5187670A
    • 1993-02-16
    • US609359
    • 1990-11-05
    • Gary D. KeilGregory S. Holloway
    • Gary D. KeilGregory S. Holloway
    • C21D1/00C21D1/06C21D9/00C21D11/00C23C8/22G05B19/418G05D23/19
    • G05B19/41865C21D11/00C21D9/00G05D23/1917Y02P90/20
    • A control system for heat-treating parts in a furnace structure is provided. A plurality of processing chambers, each having at least one part position, are adapted to simultaneously process a plurality of parts each for a respective predetermined processing time. A memory device stores first records representing processing times associated with each of the parts within each processing chamber, second records representing a desired processing path associated with each part through at least one processing chamber, and third records representing the number and location of occupied part positions within each processing chamber. A computerized control center calculates desired processing times associated with at least one processing chamber for a new part to be processed in the processing chamber. Additionally, the computerized control center determines an entrance time for the new part to enter the furnace structure, in response to the first, second, and third records, and to the calculated desired processing times.
    • 提供了一种用于在炉结构中热处理部件的控制系统。 每个具有至少一个部分位置的多个处理室适于同时处理多个部件,每个部件各自预定的处理时间。 存储器设备存储表示与每个处理室内的每个部件相关联的处理时间的第一记录,表示通过至少一个处理室与每个部件相关联的期望处理路径的第二记录,以及表示占用部件位置的数量和位置的第三记录 在每个处理室内。 计算机化控制中心计算与处理室中待处理的新部件的至少一个处理室相关联的期望处理时间。 此外,计算机化控制中心响应于第一,第二和第三记录以及计算出的所需处理时间来确定新部件进入炉结构的入口时间。
    • 5. 发明授权
    • Rotary hearth multi-chamber, multi-purpose furnace system
    • 旋转炉床多室多功能炉系统
    • US4763880A
    • 1988-08-16
    • US33971
    • 1987-04-03
    • John W. SmithGary D. Keil
    • John W. SmithGary D. Keil
    • C23C8/22C21D20060101C21D1/00C21D9/00C23C8/20F27B9/02F27B9/06F27B9/16F27D7/04
    • C21D9/0037C23C8/20F27B9/02F27B9/068F27B9/16F27D7/04
    • A continuous carburizing furnace system is disclosed having at least two series-connected rotary furnaces. The rotary carburizing furnace, a rotary equalizing furnace, and a rotary diffusion furnace which may be included between the carburizing and equalizing furnaces, allow trays of parts to be discharged from any position at any time by suitable rotation of their hearths, thus allowing parts with different cycle times to be run simultaneously in each rotary furnace. Each donut-shaped rotary furnace includes one or more captive chain type pusher mechanisms mounted in vertical fashion within a central area or hole, and the rotary carburizing furnace is multi-zoned and includes wall-mounted fans for uniform circumferential control of the gaseous atmosphere within its annular chambers. Two different quenching apparatuses and a slow cool assembly adjacent multiple outlets of the equalizing furnace permit the use of different cooling/quenching processes on selected parts, and parts may also be returned from the slow cool assembly to the equalizing furnace for reheating.
    • 公开了一种具有至少两个串联连接的旋转炉的连续渗碳炉系统。 旋转渗碳炉,旋转均质炉和可包含在渗碳和均质炉之间的旋转扩散炉允许托盘从任何位置通过其炉床的适当旋转从任何位置排出,从而允许部件与 在每个旋转炉中同时运行不同的循环时间。 每个环形旋转炉包括在中心区域或孔内以垂直方式安装的一个或多个固定式链式推进器机构,并且旋转渗碳炉是多区域的,并且包括壁挂式风扇,用于均匀地周向控制气态气氛 其环形室。 两个不同的淬火装置和邻近均压炉的多个出口的缓慢冷却组件允许在所选择的部件上使用不同的冷却/淬火工艺,并且部件也可以从慢冷组件返回到均化炉以进行再加热。
    • 9. 发明授权
    • Steel article having high hardness and improved toughness and process
for forming the article
    • 具有高硬度和改进韧性的钢制品以及用于形成制品的方法
    • US5910223A
    • 1999-06-08
    • US978326
    • 1997-11-25
    • Sheryl A. TiptonGary D. Keil
    • Sheryl A. TiptonGary D. Keil
    • C23C8/22C22C38/02
    • C23C8/22
    • A steel article is formed of a steel material containing from about 0.08 to about 0.35 carbon and is characterized by having a plurality of carbides dispersed on at least one pre-selected surface area of the article, with the surface carbides being dispersed within a predominantly lower bainitic matrix. A method for forming the steel article having high hardness and higher toughness includes carburizing the article at a temperature and for a period of time, in an atmosphere having a carbon potential, sufficient to form carbides and austenite on at least one preselected surface of the article, and then quenching the carburized article to a temperature below the Ar.sub.1 temperature and above the M.sub.s temperature of the steel material for a time sufficient to transform a major portion of the austenite in the preselected surface area microstructure to lower bainite. The steel article has an equivalent Knoop 500 gram maximum particle hardness of at least 900 and a Charpy unnotched, room temperature toughness of at least 50 Joules, thereby providing an article having both high hardness and improved toughness properties.
    • 钢制品由含有约0.08至约0.35碳的钢材形成,其特征在于,在制品的至少一个预选表面积上分散有多个碳化物,其中表面碳化物分散在主要较低的 贝氏体矩阵。 用于形成具有高硬度和较高韧性的钢制品的方法包括在具有碳势的气氛中在一定温度和一段时间内对制品进行渗碳,足以在制品的至少一个预选表面上形成碳化物和奥氏体 然后将渗碳制品淬火至低于Ar1温度并高于钢材的Ms温度的温度足以将预选表面积微结构中的大部分奥氏体转变成较低的贝氏体。 钢制品具有至少900的等效的Knoop 500克最大颗粒硬度和至少50焦耳的Charpy无缺口的室温韧性,从而提供具有高硬度和改善的韧性的制品。
    • 10. 发明授权
    • Apparatus for automated measurement of ammonia concentration in a gas
mixture
    • 用于自动测量气体混合物中氨浓度的装置
    • US5767383A
    • 1998-06-16
    • US799754
    • 1997-02-11
    • Gary D. KeilRonald G. MorganSheryl A. TiptonWayne A. Supak
    • Gary D. KeilRonald G. MorganSheryl A. TiptonWayne A. Supak
    • G01N31/00G01N1/00G01N7/02G01N33/00G01N7/00
    • G01N7/02G01N33/0054
    • A process for automated measurement of ammonia in a gas mixture containing ammonia gas and one or more water-insoluble gases includes providing a water reservoir adapted for supplying water therefrom through a first solenoid valve and providing a measurement vessel adapted for receiving water. The vessel is adapted for draining the water therefrom through a second solenoid valve. The vessel is also adapted for receiving the gas mixture through a third solenoid valve and purging the gas mixture from the vessel through a fourth solenoid valve. The vessel is adapted for maintaining the gas in the vessel and receiving water thereinto in an amount sufficient to dissolve the ammonia gas contained in the gas mixture, into the water, and allowing a differential pressure between the gas mixture and the water containing dissolved ammonia to be measured. The process also includes providing a measurement vessel adapted for allowing height of water within the vessel to be measured, providing means for measuring height of water within measurement vessel, and providing recording means for converting the measured height signal to an ammonia concentration value.
    • 一种用于在含有氨气和一种或多种不溶于水的气体的气体混合物中自动测量氨的方法包括提供适于通过第一电磁阀从其中供水以及提供适于接收水的测量容器的储水器。 容器适于通过第二电磁阀将水从其排出。 容器还适于通过第三电磁阀接收气体混合物,并通过第四电磁阀从容器中清除气体混合物。 容器用于将气体保持在容器中并以足以将包含在气体混合物中的氨气溶解到水中的量接收水,并且允许气体混合物和含有溶解氨的水之间的压差 被测量。 该方法还包括提供适于允许测量容器内的水的高度的测量容器,提供用于测量测量容器内的水的高度的装置,以及提供用于将测量的高度信号转换为氨浓度值的记录装置。