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    • 2. 发明授权
    • Sialon composites and method of preparing the same
    • 赛隆复合材料及其制备方法
    • US5227346A
    • 1993-07-13
    • US847522
    • 1992-03-06
    • Chinmau J. HwangDonald R. Beaman
    • Chinmau J. HwangDonald R. Beaman
    • C04B35/599C04B35/597
    • C04B35/597
    • This invention is a multi-phase SiAlON composite having a first alpha-SiAlON phase prepared from a multi-cationic mixture including oxides and nitrides of strontium, at least one of yttrium or a rare earth metal, and at least one other metal such as Ca, Mg, Li or Na. The composite also has a second phase of beta-SiAlON, and a material of a third phase of intergranular amorphous morphology including Si, Al, O, and N combined with a mixture of strontium, at least one of Ca, Mg, Li or Na and at least one of yttrium or a rare earth element. The multi-phase SiAlON exhibits excellent strength, fracture toughness, hardness, creep resistance and oxidation resistance. The material is useful for high wear, high temperature machine or engine components and tools.
    • 本发明是一种多相SiAlON复合材料,其具有由多阳离子混合物制备的第一α-SiAlON相,该多阳离子混合物包括锶,钇或稀土金属中的至少一种和至少一种其它金属如Ca ,Mg,Li或Na。 所述复合材料还具有β-SiAlON的第二相,以及包括Si,Al,O和N的晶间无定形形态的第三相的材料,其与锶,Ca,Mg,Li或Na中的至少一种的混合物 以及钇或稀土元素中的至少一种。 多相SiAlON表现出优异的强度,断裂韧性,硬度,抗蠕变性和抗氧化性。 该材料适用于高磨损,高温机器或发动机部件和工具。
    • 3. 发明授权
    • Self-reinforced silicon nitride ceramic of high fracture toughness
    • 自增强氮化硅陶瓷具有高断裂韧性
    • US5160508A
    • 1992-11-03
    • US826315
    • 1992-01-24
    • Aleksander J. PyzikHarold E. RossowDouglas B. SchwarzDonald R. BeamanBarbara M. PyzikWilliam J. Dubensky
    • Aleksander J. PyzikHarold E. RossowDouglas B. SchwarzDonald R. BeamanBarbara M. PyzikWilliam J. Dubensky
    • C04B35/593C04B35/645C04B35/80
    • C04B35/593C04B35/645C04B35/806
    • A process for preparing a self-reinforced silicon nitride ceramic body of high fracture toughness comprising hot-pressing a powder mixture containing silicon nitride, a densification aid such as sodium oxide, a conversion aid such as lanthanum oxide and a compound, such as gallium oxide, which enhances growth of .beta.-silicon nitride whiskers-under conditions such that densification and the in situ formation of .beta.-silicon nitride whiskers having a high aspect ratio occur. A novel silicon nitride ceramic of high fracture toughness and high fracture strength is disclosed comprising a .beta.-silicon nitride crystalline phase wherein at least about 20 volume percent of the phase is in the form of whiskers having an average aspect ratio of at least about 2.5; a glassy second phase containing the densificaton aid, the conversion aid, the compound which enhances growth of .beta.-silicon nitride whiskers, and an amount of silica; and not greater than about 10 weight percent of the total weight as other phases. The glassy phase may also include a minor amount, e.g., up to 5.0 weight percent, based upon total weight of the ceramic, of aluminum nitride or boron nitride. The glassy phase optionally includes an amount of a secondary reinforcing material such as silicon carbide whiskers.
    • 一种制备高断裂韧性的自增强氮化硅陶瓷体的方法,包括热压含有氮化硅的粉末混合物,致密化助剂例如氧化钠,转化助剂如氧化镧和化合物如氧化镓 ,其增强了β-硅氮化物晶须的生长 - 在使得具有高纵横比的β-硅氮化物晶须的致密化和原位形成的条件下。 公开了一种具有高断裂韧性和高断裂强度的新型氮化硅陶瓷,其包括β-氮化硅结晶相,其中该相的至少约20体积百分数为晶须的形式,其平均纵横比为至少约2.5; 含有致密助剂的玻璃质第二相,转化助剂,增强β-硅氮化物晶须生长的化合物和一定量的二氧化硅; 并且不大于作为其它相的总重量的约10重量%。 玻璃相还可以包括少量,例如,基于陶瓷的总重量,至多5.0重量%的氮化铝或氮化硼。 玻璃相任选地包括一定量的第二增强材料,例如碳化硅晶须。
    • 4. 发明授权
    • Method of preparing a self-reinforced silicon nitride ceramic of high
fracture toughness
    • 制备高断裂韧性的自增强氮化硅陶瓷的方法
    • US5021372A
    • 1991-06-04
    • US398801
    • 1989-08-25
    • Aleksander J. PyzikDouglas B. SchwarzHarold E. RossowDonald R. BeamanBarbara M. PyzikWilliam J. Dubensky
    • Aleksander J. PyzikDouglas B. SchwarzHarold E. RossowDonald R. BeamanBarbara M. PyzikWilliam J. Dubensky
    • C04B35/593C04B35/645C04B35/80
    • C04B35/645C04B35/593C04B35/806
    • A process for preparing a self-reinforced silicon nitride ceramic body of high fracture toughness comprising hot-pressing a powder mixture containing silicon nitride, a densification aid such as sodium oxide, a conversion aid such as lanthanum oxide and a compound, such as gallium oxide, which enhances growth of .beta.-silicon nitride whiskers-under conditions such that densification and the in situ formation of .beta.-silicon nitride whiskers having a high aspect ratio occur. A novel silicon nitride ceramic of high fracture toughness and high fracture strength is disclosed comprising a .beta.-silicon nitride crystalline phase wherein at least about 20 volume percent of the phase is in the form of whiskers having an average aspect ratio of at least about 2.5; a glassy second phase containing the densification aid, the conversion aid, the compound which enhances growth of .beta.-silicon nitride whiskers, and an amount of silica; and not greater than about 10 weight percent of the total weight as other phases. The glassy phase may also include a minor amount, e.g., up to 5.0 weight percent, based upon total weight of the ceramic, of aluminum nitride or boron nitride.
    • 一种制备高断裂韧性的自增强氮化硅陶瓷体的方法,包括热压含有氮化硅的粉末混合物,致密化助剂例如氧化钠,转化助剂如氧化镧和化合物如氧化镓 ,其增强了β-硅氮化物晶须的生长 - 在使得具有高纵横比的β-硅氮化物晶须的致密化和原位形成的条件下。 公开了一种具有高断裂韧性和高断裂强度的新型氮化硅陶瓷,其包括β-氮化硅结晶相,其中该相的至少约20体积百分数为晶须的形式,其平均纵横比为至少约2.5; 含有致密化助剂的玻璃质第二相,转化助剂,增强β-硅氮化物晶须生长的化合物和一定量的二氧化硅; 并且不大于作为其它相的总重量的约10重量%。 玻璃相还可以包括少量,例如,基于陶瓷的总重量,至多5.0重量%的氮化铝或氮化硼。