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    • 2. 发明授权
    • System for high efficiency solid-state light emissions and method of manufacture
    • 高效固态发光体系及其制造方法
    • US07919780B2
    • 2011-04-05
    • US12186165
    • 2008-08-05
    • Cheng Tsin Lee
    • Cheng Tsin Lee
    • H01L29/26H01L31/00H01L29/18H01L33/00
    • B32B37/1018B32B38/1866B32B2305/55B32B2309/02B32B2311/12B32B2311/24H01L33/0079H01L33/387H01L33/405H01L33/42
    • In one embodiment of the invention, a bonding material is used to bond a substitute substrate to the LED, wherein the bonding material does not including gold or tin. The bonding material preferably includes gallium (Ga), such as a combination of Ga and Al or Cu. This bonding material has high thermal conductivity, high strength, high temperature stability and is low cost. In another embodiment of the invention, the substitute substrate is first thinned before it is bonded to the LED structure, so that the substitute substrate is flexible and conforms to the shape of the LED structure. In yet another embodiment of the invention, an apparatus is used for bonding a substitute substrate to a LED which includes a plurality of semiconductor epitaxial layers, said semiconductor epitaxial layers having been grown on the growth substrate so that said semiconductor epitaxial layers are curved in shape. The apparatus includes a conduit for evacuating a region near the substitute substrate on a side of the substitute substrate that is opposite to that of said semiconductor epitaxial layers. Gas pressure is applied on the semiconductor epitaxial layers, and the substitute substrate conforms to the shape of said semiconductor epitaxial layers as a result of pressure applied. A bonding material is used for bonding said substitute substrate to the semiconductor epitaxial layers.
    • 在本发明的一个实施例中,使用接合材料将替代衬底粘合到LED,其中接合材料不包括金或锡。 接合材料优选包括镓(Ga),例如Ga和Al或Cu的组合。 该接合材料具有高导热性,高强度,高温稳定性,成本低廉。 在本发明的另一个实施例中,替代基板首先在结合到LED结构之前变薄,使得替代基板是柔性的并且符合LED结构的形状。 在本发明的另一个实施例中,一种装置用于将代用衬底接合到包括多个半导体外延层的LED,所述半导体外延层已经在生长衬底上生长,使得所述半导体外延层呈弯曲形状 。 该装置包括用于在替代基板的与所述半导体外延层的相反侧的替代基板附近的区域排空的导管。 气体压力施加在半导体外延层上,并且由于施加压力,替代衬底符合所述半导体外延层的形状。 使用接合材料将所述替代基板接合到半导体外延层。
    • 3. 发明申请
    • High Light Efficiency Solid-State Light Emitting Structure And Methods To Manufacturing The Same
    • 高光效固态发光结构及其制造方法
    • US20080315220A1
    • 2008-12-25
    • US11777987
    • 2007-07-13
    • Cheng Tsin LeeQinghong DuJean-Yves Naulin
    • Cheng Tsin LeeQinghong DuJean-Yves Naulin
    • H01L33/00
    • H01L33/0079H01L33/14H01L33/22H01L33/387H01L33/405H01L2224/48091H01L2224/48247H01L2924/00014
    • In one embodiment of an epitaxial LED device, a buffer layer (e.g. dielectric layer) between the current spreading layer and the substitute substrate comprises a plurality of vias and has a refractive index that is below that of the current spreading layer. A reflective metal layer between the buffer layer and the substitute substrate is connected to the current spreading layer through the vias in the buffer layer. The buffer layer separates the current spreading layer from the reflective metal layer. In yet another embodiment, stress management is provided by causing or preserving stress, such as compressive stress, in the LED so that stress in the LED is reduced when it experiences thermal cycles. In one implementation of this embodiment, a layer is attached to the LED and reflective metal layer, and causes or preserves stress in the LED along one or more directions parallel to an interface between the LED epitaxial layers so that stress in the LED is reduced in said one or more directions when temperature of the structure is increased.
    • 在外延LED器件的一个实施例中,电流扩散层和替代衬底之间的缓冲层(例如电介质层)包括多个通孔并具有低于电流扩展层的折射率。 缓冲层和替代基板之间的反射金属层通过缓冲层中的通孔连接到电流扩散层。 缓冲层将电流扩散层与反射金属层分开。 在另一个实施例中,通过引起或保持LED中的应力(例如压缩应力)来提供应力管理,使得当经历热循环时LED中的应力减小。 在该实施例的一个实现中,一层附着到LED和反射金属层,并且沿着与LED外延层之间的界面平行的一个或多个方向引起或保持LED中的应力,使得LED中的应力减小 当结构的温度增加时表示一个或多个方向。
    • 4. 发明申请
    • High-efficiency light extraction structures and methods for solid-state lighting
    • 高效光提取结构和固态照明方法
    • US20060237735A1
    • 2006-10-26
    • US11112641
    • 2005-04-22
    • Jean-Yves NaulinCheng-Tsin LeeHo-Shang Lee
    • Jean-Yves NaulinCheng-Tsin LeeHo-Shang Lee
    • H01L33/00
    • H01L33/641H01L33/0079H01L33/62H01L2924/0002H01L2924/00
    • A soft solder flowing into the recesses of a semiconductor thin film LED provides: (a) increased bonding strength and better mechanical durability, (b) improved heat dissipation, (c) enhanced light extraction when the LED film is bonded to a new carrier. Annealing localized islands of absorbing metal creates an ohmic contact. Those isolated islands are inter-connected by a layer of a highly reflective metal. This design enables a significant absorption reduction within the LED device and leads to a significant improvement of light extraction. Additionally, the light extraction efficiency of an isotropic light emitting device is improved via surface shaping of the device by a 2D-array of micro-lenses and photonic band gap structure. For manufacturability purpose the making of micron-size lenses of the surface of the chip may preferably be performed as a final step, preferably with optical lithography.
    • 流入半导体薄膜LED的凹部的软焊料提供:(a)增加的接合强度和更好的机械耐久性,(b)改善的散热,(c)当LED膜与新的载体结合时增强的光提取。 退火局部的吸收金属岛产生欧姆接触。 那些孤立的岛屿通过高反射金属层相互连接。 该设计使LED器件内的显着吸收减少,并导致光提取的显着改善。 此外,各向同性发光器件的光提取效率通过微透镜的2D阵列和光子带隙结构通过器件的表面成形得到改善。 对于可制造性目的,优选地,通过光学平版印刷法,最好将芯片表面的微米级透镜制成最后的步骤。
    • 7. 发明申请
    • System for High Efficiency Solid-State Light Emissions and Method of Manufacture
    • 高效率固态光照射系统及制造方法
    • US20100032699A1
    • 2010-02-11
    • US12186165
    • 2008-08-05
    • Cheng Tsin Lee
    • Cheng Tsin Lee
    • H01L33/00B32B37/10
    • B32B37/1018B32B38/1866B32B2305/55B32B2309/02B32B2311/12B32B2311/24H01L33/0079H01L33/387H01L33/405H01L33/42
    • In one embodiment of the invention, a bonding material is used to bond a substitute substrate to the LED, wherein the bonding material does not including gold or tin. The bonding material preferably includes gallium (Ga), such as a combination of Ga and Al or Cu. This bonding material has high thermal conductivity, high strength, high temperature stability and is low cost. In another embodiment of the invention, the substitute substrate is first thinned before it is bonded to the LED structure, so that the substitute substrate is flexible and conforms to the shape of the LED structure. In yet another embodiment of the invention, an apparatus is used for bonding a substitute substrate to a LED which comprises a plurality of semiconductor epitaxial layers, said semiconductor epitaxial layers having been grown on the growth substrate so that said semiconductor epitaxial layers are curved in shape. The apparatus comprises a conduit for evacuating a region near the substitute substrate on a side of the substitute substrate that is opposite to that of said semiconductor epitaxial layers. Gas pressure is applied on the semiconductor epitaxial layers, and the substitute substrate conforms to the shape of said semiconductor epitaxial layers as a result of pressure applied. A bonding material is used for bonding said substitute substrate to the semiconductor epitaxial layers.
    • 在本发明的一个实施例中,使用接合材料将替代衬底粘合到LED,其中接合材料不包括金或锡。 接合材料优选包括镓(Ga),例如Ga和Al或Cu的组合。 该接合材料具有高导热性,高强度,高温稳定性,成本低廉。 在本发明的另一个实施例中,替代基板首先在结合到LED结构之前变薄,使得替代基板是柔性的并且符合LED结构的形状。 在本发明的另一个实施例中,一种装置用于将替代衬底接合到包括多个半导体外延层的LED,所述半导体外延层已经在生长衬底上生长,使得所述半导体外延层呈弯曲形 。 该装置包括用于将替代基板附近的区域排出在与所述半导体外延层的替代基板相反的一侧上的导管。 气体压力施加在半导体外延层上,并且由于施加压力,替代衬底符合所述半导体外延层的形状。 使用接合材料将所述替代基板接合到半导体外延层。