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    • 5. 发明授权
    • Method and apparatus for automated application of hardfacing material to rolling cutters of hybrid-type earth boring drill bits, hybrid drill bits comprising such hardfaced steel-toothed cutting elements, and methods of use thereof
    • 将表面硬化材料自动应用于混合型镗孔钻头的轧制切割机的方法和装置,包括这种硬质钢齿切割元件的混合钻头及其使用方法
    • US08471182B2
    • 2013-06-25
    • US12651113
    • 2009-12-31
    • Bruce StaufferDavid LuceAlan MasseyKenneth GilmoreKeith Nehring
    • Bruce StaufferDavid LuceAlan MasseyKenneth GilmoreKeith Nehring
    • B23K13/01
    • H05H1/42B23K9/044B23K10/027H05H1/3405H05H2001/3421H05H2001/3426H05H2001/3457
    • The present invention relates to a system and method for automated or “robotic” application of hardfacing to the surface of a steel-toothed cutter of a standard earth-boring rock bit or a hybrid-type rock bit. In particular, the system incorporates a grounded adapter plate and chuck mounted to a robotic arm for grasping and manipulating a rock bit cutter, particularly a hybrid rock bit cutter, beneath an electrical or photonic energy welding source, such as a plasma arc welding torch manipulated by a positioner. In this configuration, the torch is positioned substantially vertically and oscillated along a horizontal axis as the cutter is manipulated relative along a target path for the distribution of hardfacing. Moving the cutter beneath the torch allows more areas of more teeth to be overlayed, and allows superior placement for operational feedback, such as automatic positioning and parameter correction. In the preferred embodiment, sensors provide data to the control system for identification, positioning, welding program selection, and welding program correction. The control system, aided by data from the sensors, manipulates the robotically held cutter while controlling the operation and oscillation of the torch. These systems and methods can be applied to hardfacing steel teeth of the rolling cutters of both standard tri-cone or di-cone type rolling cone bits, as well as to hybrid-type earth boring drill bits.
    • 本发明涉及一种用于自动或“机器人”应用硬表面到标准镗孔岩石钻头或混合型岩石钻头的钢齿切割机表面的系统和方法。 特别地,该系统包括安装到机器人手臂上的接地适配器板和卡盘,用于在电或光子能量焊接源(例如等离子体电弧焊炬操作)下方抓握和操纵岩石钻头刀具,特别是混合岩石钻头刀具 由定位器 在这种配置中,当切割器相对于目标路径被操纵以便分配表面硬化时,手电筒基本垂直地定位并且沿着水平轴线摆动。 在割炬下方移动切割刀允许更多的牙齿区域被覆盖,并且允许优异的布置用于操作反馈,例如自动定位和参数校正。 在优选实施例中,传感器向控制系统提供用于识别,定位,焊接程序选择和焊接程序校正的数据。 控制系统由传感器的数据辅助,在控制手电筒的操作和振荡的同时,操纵机器手柄。 这些系统和方法可以应用于标准三锥体或二锥形滚动锥形钻头的滚切机的硬化钢齿以及混合型镗孔钻头。
    • 8. 发明申请
    • Methods for designing and fabricating earth-boring rotary drill bits having predictable walk characteristics and drill bits configured to exhibit predicted walk characteristics
    • 用于设计和制造具有可预测的步行特征的钻孔旋转钻头和被配置为展现预测步行特征的钻头的方法
    • US20070240904A1
    • 2007-10-18
    • US11404389
    • 2006-04-14
    • Bruce StaufferWilliam HeuserJim Jacobsen
    • Bruce StaufferWilliam HeuserJim Jacobsen
    • E21B10/00
    • E21B10/00
    • Walk characteristics of an earth-boring rotary drill bit may be predicted by measuring locations and orientations of cutting elements thereof and calculating the magnitude and direction of an imbalance force of the drill bit using the measurements obtained. The calculated imbalance force may be compared to the imbalance force of at least one other drill bit having a calculated imbalance force and observed walk characteristics. An earth-boring rotary drill bit may be designed by constructing a database including the magnitude and direction of a calculated imbalance force and observed walk characteristics for a number of drill bits. Desired walk characteristics are selected, the database is referenced, and the bit may be configured to exhibit an imbalance force selected to impart desired walk characteristics to the drill bit. Drill bits are configured to exhibit an imbalance force oriented in a predetermined direction relative to a blade of the drill bit. A system may be employed to monitor the imbalance force of an operating drill bit and to provide or implement desirable operational parameters to compensate for same.
    • 可以通过测量其切削元件的位置和取向并使用所获得的测量值来计算钻头的不平衡力的大小和方向来预测钻地旋转钻头的行走特性。 计算的不平衡力可以与具有计算的不平衡力和观察到的行走特性的至少一个其他钻头的不平衡力进行比较。 可以通过构造数据库来设计钻孔旋转钻头,所述数据库包括计算的不平衡力的大小和方向以及用于多个钻头的观察到的行走特性。 选择期望的行走特征,参考数据库,并且该位可以被配置为表现出选择的不平衡力以将期望的行走特征赋予钻头。 钻头被配置为表现出相对于钻头刀片沿预定方向定向的不平衡力。 可以采用系统来监测操作钻头的不平衡力并提供或实现所需的操作参数以补偿它们。