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1. 发明授权

US10011048B1 Fiber-reinforced molding compounds and methods of forming and using the same 有权
公开(公告)号：US10011048B1
公开(公告)日：2018-07-03
申请号：US15657741
申请日：2017-07-24
申请人： Aerlyte, Inc.
发明人： Christopher Johnston, VII
IPC分类号： B29B11/10 , B29B11/16 , B29K105/08 , B29K307/04
CPC分类号： B29B15/12 , B29B7/40 , B29B7/42 , B29B7/46 , B29B7/48 , B29B7/60 , B29B7/603 , B29B7/72 , B29B7/726 , B29B7/826 , B29B7/885 , B29B7/90 , B29B7/905 , B29B9/04 , B29B9/06 , B29B9/14 , B29B11/02 , B29B11/10 , B29B11/16 , B29C43/18 , B29C43/34 , B29C48/0011 , B29C48/0022 , B29C48/06 , B29C48/287 , B29C48/2886 , B29C48/297 , B29C48/355 , B29C48/79 , B29C2043/3411 , B29C2793/0081 , B29C2793/009 , B29K2105/0872 , B29K2105/0881 , B29K2105/10 , B29K2105/12 , B29K2105/253 , B29K2307/04 , B32B5/16 , C08K7/06 , C08K7/14 , C08K9/00 , C08K9/08
摘要： A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material and dosing a composite material into the melt stream. The composite material includes carbon reinforcing fibers pre-impregnated by a polymeric material. The composite material has at least 30% of the fibers protected by the polymeric material. The method further includes forming a molding compound from the source and composite materials, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

2. 发明专利

BR112022016284A2 SUBMONTAGEM DE COMPARTIMENTO DE CARGA DE CAMINHONETE 未知
公开(公告)号：BR112022016284A2
公开(公告)日：2022-11-08
申请号：BR112022016284
申请日：2020-08-25
申请人： AERLYTE INC
发明人： CHRISTOPHER JOHNSTON VII
IPC分类号： B62D33/023 , B32B3/12 , B62D29/04 , B62D33/077
摘要： SUBMONTAGEM DE COMPARTIMENTO DE CARGA DE CAMINHONETE. Uma submontagem de compartimento de carga de caminhonete inclui um piso de carga composto por uma estrutura em sanduíche com um revestimento superior, um revestimento inferior e um núcleo estendendo-se entre eles. O revestimento superior é formado por um material compósito incluindo fibras de reforço contínuas. A submontagem de compartimento de carga de caminhonete também inclui um painel lateral interno esquerdo tendo um canal de junção de painel lateral interno esquerdo que se estende horizontalmente ao longo de pelo menos uma porção de um comprimento do painel lateral interno esquerdo. A submontagem de compartimento de carga de caminhonete também inclui um painel lateral interno direito tendo um canal de junção de painel lateral interno direito que se estende horizontalmente ao longo de pelo menos uma porção de um comprimento do painel lateral interno direito. Os canais de junção dos painéis laterais internos esquerdo e direito unem uma porção periférica do piso de carga. A submontagem de compartimento de carga de caminhonete também inclui uma cabeceira e uma soleira transversal traseira.

3. 发明申请

WO2019022823A1 FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME 审中-公开
公开(公告)号：WO2019022823A1
公开(公告)日：2019-01-31
申请号：PCT/US2018/033831
申请日：2018-05-22
申请人： AERLYTE, INC.
发明人： JOHNSTON, VII, Christopher
IPC分类号： C08K9/00 , B29B9/06 , B29B15/08 , B29B15/12 , B29C47/10 , B32B5/16
摘要： Fiber-reinforced molding compounds and methods of forming and using the same. A method may include dosing into a melt stream a composite material including pre-impregnated reinforcing filaments and a second polymeric material (which could have a second melt temperature greater than the first polymeric material). Another method may include dosing into a melt stream a composite material including carbon reinforcing filaments pre-impregnated by a polymeric material. Yet another method may include pre-impregnating carbon reinforcing filaments with a polymeric material offline of an extrusion process to form pre-impregnated strands. Another method may include pre-impregnating reinforcing filaments with a polymeric material offline of an extrusion process to form pre-impregnated tape. An additional method may include forming pre-impregnated flakes of one or more predetermined shapes including reinforcing filaments pre-impregnated by a polymeric material. The polymeric material may protect at least 30% of the reinforcing filaments.

4. 发明申请

WO2019173016A3 FIBER-REINFORCED COMPOSITES AND METHODS OF FORMING AND USING SAME 审中-公开
公开(公告)号：WO2019173016A3
公开(公告)日：2019-09-12
申请号：PCT/US2019/016280
申请日：2019-02-01
申请人： AERLYTE, INC.
发明人： JOHNSTON, Christopher, VII
IPC分类号： B32B5/22 , D01F11/10 , D04H3/005
摘要： A method of forming fiber-reinforced composites. The method includes stabilizing two or more carbon fibers tows together (a) with a stabilizing resin and (b) in-line with a commercial carbon fiber production process to form a semi-finished tape; and impregnating the semi-finished tape with a matrix resin in a process offline of the carbon fiber production process to form a prepreg.

5. 发明申请

US20190248044A1 FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME 审中-公开
公开(公告)号：US20190248044A1
公开(公告)日：2019-08-15
申请号：US16394615
申请日：2019-04-25
申请人： Aerlyte, Inc.
发明人： Christopher JOHNSTON, VII
IPC分类号： B29B15/12 , B29B11/16 , B29B9/04 , B29B11/02 , B29C48/00 , B29B7/82 , B29B7/88 , B29B7/60 , B29B7/72 , B29B7/90 , B29B9/06 , B29B9/14 , B32B5/16 , C08K9/00 , B29B11/10 , B29C43/34 , B29B7/42 , B29C48/285 , B29C43/18
CPC分类号： B29B15/12 , B29B7/40 , B29B7/42 , B29B7/46 , B29B7/48 , B29B7/60 , B29B7/603 , B29B7/72 , B29B7/726 , B29B7/826 , B29B7/885 , B29B7/90 , B29B7/905 , B29B9/04 , B29B9/06 , B29B9/14 , B29B11/02 , B29B11/10 , B29B11/16 , B29C43/18 , B29C43/34 , B29C48/0011 , B29C48/0022 , B29C48/06 , B29C48/287 , B29C48/2886 , B29C48/297 , B29C48/355 , B29C48/79 , B29C2043/3411 , B29C2793/0081 , B29C2793/009 , B29K2105/0872 , B29K2105/0881 , B29K2105/10 , B29K2105/12 , B29K2105/253 , B29K2307/04 , B32B5/16 , C08K7/06 , C08K7/14 , C08K9/00 , C08K9/08
摘要： A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material including a first polymeric material having a first melt temperature in an extruder and dosing a composite material into the melt stream. The composite material includes pre-impregnated reinforcing fibers comprising reinforcing filaments and a second polymeric material having a second melt temperature greater than the first melt temperature. The composite material has at least 30% of the reinforcing filaments protected by the polymeric material such that the polymeric material surrounds each filament completely forming a barrier between it and an adjacent filament in the at least 30% of the filaments. The temperature of the melt stream at dosing is below the second melt temperature. The method includes forming a molding compound from the source and composite materials. The method includes dispensing the molding compound to produce a part.

6. 发明申请

US20190022896A1 FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME 审中-公开
公开(公告)号：US20190022896A1
公开(公告)日：2019-01-24
申请号：US15657863
申请日：2017-07-24
申请人： Aerlyte, Inc.
发明人： Christopher Johnston, VII
IPC分类号： B29B11/02 , B29B11/10 , B29B11/16
摘要： A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating carbon reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous strands having at least 30% of the fibers protected by the polymeric material. The method further includes storing the one or more pre-impregnated continuous strands in bulk. The method also includes introducing the one or more pre-impregnated continuous strands into an extruder, forming a molding compound from the one or more pre-impregnated continuous strands, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

7. 发明授权

US10011049B1 Fiber-reinforced molding compounds and methods of forming and using the same 有权
公开(公告)号：US10011049B1
公开(公告)日：2018-07-03
申请号：US15657948
申请日：2017-07-24
申请人： Aerlyte, Inc.
发明人： Christopher Johnston, VII
IPC分类号： B29B11/16 , B29B11/10 , B29C43/18 , B29B7/42 , B29K105/00 , B29K105/08 , B29K307/04
CPC分类号： B29B15/12 , B29B7/40 , B29B7/42 , B29B7/46 , B29B7/48 , B29B7/60 , B29B7/603 , B29B7/72 , B29B7/726 , B29B7/826 , B29B7/885 , B29B7/90 , B29B7/905 , B29B9/04 , B29B9/06 , B29B9/14 , B29B11/02 , B29B11/10 , B29B11/16 , B29C43/18 , B29C43/34 , B29C48/0011 , B29C48/0022 , B29C48/06 , B29C48/287 , B29C48/2886 , B29C48/297 , B29C48/355 , B29C48/79 , B29C2043/3411 , B29C2793/0081 , B29C2793/009 , B29K2105/0872 , B29K2105/0881 , B29K2105/10 , B29K2105/12 , B29K2105/253 , B29K2307/04 , B32B5/16 , C08K7/06 , C08K7/14 , C08K9/00 , C08K9/08
摘要： A method of forming a fiber-reinforced molding compound. The method includes establishing a melt stream of a source material including a first polymeric material and dosing a composite material into the melt stream. The composite material includes pre-impregnated reinforcing fibers and a second polymeric material. The method further includes forming a molding compound from the source and composite materials and dispensing the molding compound from the extruder. The first and second polymeric materials are different than each other to introduce a functionality into the molding compound that is not present in the second polymeric material. The method further includes using the molding compound to produce a part.

8. 发明授权

US11607836B1 Heated polymeric sheet material feeding process 有权
公开(公告)号：US11607836B1
公开(公告)日：2023-03-21
申请号：US17667211
申请日：2022-02-08
申请人： Aerlyte, Inc.
发明人： Christopher Johnston, VII
IPC分类号： B29C70/54 , B29C51/42 , B29C51/10 , B29C51/08 , B29C51/26
摘要： A heated polymeric sheet material feeding process. The process may include heating a polymeric sheet in a heating zone to a forming temperature to form a heated polymeric sheet material. The process may further include transferring, while under a feeding vacuum range, the heated polymeric sheet from the heating zone to feed the heated polymeric sheet material into a forming zone under the feeding vacuum range.

9. 发明申请

US20210129387A1 METHODS OF SEPARATING CARBON FIBER TOWS 有权
公开(公告)号：US20210129387A1
公开(公告)日：2021-05-06
申请号：US17150572
申请日：2021-01-15
申请人： Aerlyte, Inc.
发明人： Christopher JOHNSTON, VII
IPC分类号： B29B15/14 , B29B11/16 , B29B15/10 , B29C65/00 , D01D11/02 , D02J1/18 , B65H51/005 , B29B15/12 , D01F9/14
摘要： A method of separating carbon fiber tows. The method includes separating two or more first carbon fiber tows from a first tow band onto a second elevation to form two or more second carbon fiber tows from a second tow band. The two or more second carbon fiber tows from the second tow band leave gaps next to first adjacent tows of the two or more first carbon fiber tows remaining from the first tow band after the separating step. The first adjacent tows from the first tow band leave gaps next to second adjacent tows of the two or more second carbon fiber tows from the second tow band.

10. 发明申请

US20190022897A1 FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME 审中-公开
公开(公告)号：US20190022897A1
公开(公告)日：2019-01-24
申请号：US15657934
申请日：2017-07-24
申请人： Aerlyte, Inc.
发明人： Christopher Johnston, VII
IPC分类号： B29B15/12 , B29B9/14 , B29B9/04
摘要： A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous tapes. The method further includes storing the one or more pre-impregnated continuous tapes in bulk, and introducing the one or more pre-impregnated continuous tapes into an extruder. The method further includes forming a molding compound from the one or more pre-impregnated continuous tapes, dispensing the molding compound from the extruder, and using the molding compound to produce a part.

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