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    • 48. 发明授权
    • Cellular coal products
    • 蜂窝煤产品
    • US08048528B2
    • 2011-11-01
    • US11142960
    • 2005-06-02
    • Thomas M. MatviyaDarren K. Rogers
    • Thomas M. MatviyaDarren K. Rogers
    • B32B9/00
    • C04B35/528C01B32/00C04B38/064C04B2111/00793C04B2235/5409C04B2235/602C04B2235/6021C04B2235/72C04B2235/77C04B2235/96C04B2235/9607Y10T428/30C04B35/52C04B38/0054C04B38/0067C04B35/10C04B35/14
    • According to the present invention there is provided coal-based cellular or porous products, also referred to herein as “carbon foams”, having a density of preferably between about 0.1 g/cm3 and about 0.8 g/cm3 and most preferably between about 0.3 and about 0.4 g/cm3 that are produced by the controlled heating of coal particulate preferably up to ¼ inch in diameter in a “mold” and under a non-oxidizing atmosphere. The coal-based cellular or porous products of the present invention have ash contents typically greater than about 1%. More typically these coal-based cellular or porous products have ash contents greater than about 3%, with ash contents in the range of about 7% to 15% being most typical. The ash residue remaining after essentially complete combustion/oxidation of these coal-based cellular or porous products is predominately composed of oxides of aluminum and silicon. Additionally, the cellular coal-based products of the present invention have relatively low overall B.E.T. surface areas. Such surface areas are typically less than about 5 m2/g and are commonly in the range of about 1 m2/g to about 2 m2/g.
    • 根据本发明,提供了煤基细孔或多孔产品,本文也称为“碳泡沫”,其密度优选在约0.1g / cm 3至约0.8g / cm 3之间,最优选在约0.3和 约0.4g / cm 3,其通过在“模具”中和非氧化气氛下通过受控加热煤颗粒直径最大为1/4英寸而制备。 本发明的煤基细胞或多孔产品的灰分含量通常大于约1%。 更典型地,这些基于煤的细胞或多孔产品的灰分含量大于约3%,灰分含量在大约7%至15%的范围内是最典型的。 基本完全燃烧/氧化这些煤基细胞或多孔产品后剩余的灰分主要由铝和硅的氧化物组成。 此外,本发明的蜂窝煤基产品具有较低的总体B.E.T. 表面积 这种表面积通常小于约5m 2 / g,通常在约1m 2 / g至约2m 2 / g的范围内。
    • 49. 发明申请
    • Carbon Foam and High Density Carbon Foam Assembly
    • 碳泡沫和高密度碳泡沫组件
    • US20100136320A1
    • 2010-06-03
    • US11751651
    • 2007-05-22
    • Thomas M. Matviya
    • Thomas M. Matviya
    • B32B3/26
    • C04B35/52C04B37/008C04B38/064C04B2111/00413C04B2235/422C04B2235/77C04B2235/96C04B2237/363Y10T428/249981
    • An assembly comprising carbon foam and high density carbon foam is described. In some embodiments, such an assembly may be a composite or composite assembly. One or more pieces of carbon foam and high density carbon foam may comprise the assembly. The assembly may comprise other materials in addition to the carbon foam and high density carbon foam. One or more of any given type of other material may be incorporated into the composite. Additionally, a given other material may be incorporated in more than one volume or location on or in the assembly. The other materials may provide for bonding of the elements of the assembly together, strengthening of the assembly, increased assembly oxidation and weathering resistance, modification of the electrical, thermal, or fluid transport properties of the assembly, and any of a number of other purposes.
    • 描述了包括碳泡沫和高密度碳泡沫的组件。 在一些实施例中,这种组件可以是复合组件或复合组件。 一个或多个碳泡沫和高密度碳泡沫可以包括该组件。 除碳泡沫和高密度碳泡沫之外,该组件可以包括其它材料。 可以将任何给定类型的其它材料中的一种或多种掺入复合材料中。 此外,给定的其它材料可以并入在组件上或组件中的多于一个体积或位置中。 其他材料可以提供将组件的元件结合在一起,加强组件,增加组装氧化和耐候性,改变组件的电,热或流体输送性质以及许多其它目的中的任何一种 。
    • 50. 发明授权
    • Cellular coal products and processes
    • 蜂窝煤产品和工艺
    • US07578860B2
    • 2009-08-25
    • US10810899
    • 2004-03-29
    • Darren Kenneth Rogers
    • Darren Kenneth Rogers
    • C10L5/00
    • B32B5/18B32B5/16B32B15/046B32B2266/04B32B2307/304B32B2307/72B32B2607/00Y10T428/249967Y10T428/31815
    • According to the present invention there is provided a coal-based carbon foam having a density of between about 0.1 g/cm3 and about 0.8 g/cm3, preferably between about 0.2 g/cm3 and about 0.6 g/cm3 and most preferably between about 0.3 g/cm3 and about 0.4 g/cm3 that is produced by the controlled heating of high volatile bituminous coal particulate in a “mold” and under a non-oxidizing atmosphere. The high volatile bituminous coal starting material preferably exhibits a free swell Index of between about 3.5 and about 5.0 and most preferably between about 3.75 and about 4.5. A number of additional highly desirable characteristics of the high volatile bituminous coal starting material are also described. The carbon foam product thereby produced can be machined, adhered and otherwise fabricated to produce a wide variety of low cost, low density products, or used in its preformed shape as a filter, beat or electrical insulator etc. Such carbon foams, without further treatment exhibit compressive strengths of up to about 6000 psi. Further treatment by carbonization or graphitization yields products that can be used as electrical or heat conductors. Methods for the production of these coal-based cellular products are also described.
    • 根据本发明,提供了一种煤基碳泡沫,其密度为约0.1g / cm 3至约0.8g / cm 3,优选约0.2g / cm 3至约0.6g / cm 3,最优选为约0.3g / g / cm 3和约0.4g / cm 3,其通过在“模具”中和非氧化气氛下受控加热高挥发性烟煤颗粒而产生。 高挥发性烟煤起始材料优选表现出约3.5至约5.0,最优选约3.75至约4.5的自由溶胀指数。 还描述了高挥发性烟煤起始材料的许多另外的高度期望的特性。 由此生产的碳泡沫产品可以加工,粘附和制造,以生产各种低成本,低密度产品,或者用作其过滤器,节拍或电绝缘子等的预制形状。这种碳泡沫,无需进一步处理 表现出高达约6000psi的抗压强度。 通过碳化或石墨化进一步处理产生可用作电导体或导热体的产品。 还描述了生产这些基于煤的蜂窝产品的方法。