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21. 发明专利

JPS6141526A Manufacture of fiber-reinforced resin structure 失效
标题翻译：纤维增强树脂结构的制造
公开(公告)号：JPS6141526A
公开(公告)日：1986-02-27
申请号：JP16343484
申请日：1984-08-02
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： TERADA MAKI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , AOKI TOSHIO
IPC分类号： B29C70/16 , B29B15/12 , B29C70/06 , B29K105/08
CPC分类号： B29B15/125
摘要： PURPOSE:To make it possible to produce a long filter-reinforced resin structure that is free from any bubbles and has an enough strength, by immersing a continuous bundle of filaments in a resin solution in a impregnating tank thereby impregnating the bundle with the resin solution, and winding tank thereby impregnating the bundle with the resin solution, and winding the bundle around a jig or winding mold placed in the impregnating tank to form a laminate. CONSTITUTION:An impregnating tank is formed with a stepped section, and a jig 11 for laminating a bundle of long filaments impregnated with a resin is positioned in the resin impregnating tank 12. The long filament bundle 15 is unwound to be immersed in the impregnating tank 12. The impregnation of the filament bundle 15 with a resin solution 13 is carried out by passing the bundle 15 through a plurality of guide roller 14 successively. The bundle impregnated with the resin is then wound around the jig 11 to be laminated. The thus obtained long filter-reinforced resin structure is free from any bubbles and high in mechanical strength because the continuous filaments are impregnated with the resin and wound without exposing them to the atmosphere.
摘要翻译：目的：通过将连续的长丝束浸渍在浸渍槽中的树脂溶液中，可以生产没有任何气泡并且具有足够强度的长过滤器增强树脂结构，从而用树脂溶液浸渍束和卷绕槽，由此用树脂溶液浸渍束，并将束缠绕在放置在浸渍槽中的夹具或卷绕模具上以形成层压体。构成：浸渍槽形成有阶梯部，在树脂浸渍槽12内设置用于层叠浸渍有树脂的长丝束的夹具11.长丝束15被解卷以浸渍在浸渍槽长丝束15与树脂溶液13的浸渍是通过使束15依次通过多个导辊14进行的。然后将浸渍有树脂的束卷绕在夹具11上以进行层压。这样获得的长过滤器增强树脂结构没有任何气泡和高机械强度，因为连续长丝被树脂浸渍并缠绕而不暴露于大气中。

22. 发明专利

JPS61163838A MANUFACTURE OF STEERING WHEEL CORE MATERIAL 失效
公开(公告)号：JPS61163838A
公开(公告)日：1986-07-24
申请号：JP557185
申请日：1985-01-16
申请人： TOYOTA MOTOR CORP , TOYODA BOSHOKU KK
发明人： YAMAZAWA YASUSHI , KONDO KATSUMI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/16 , B29C70/06 , B29D99/00 , B29K105/10 , B29L31/46 , B62D1/04
摘要： PURPOSE:To ensure the strength of junction parts of spoke parts and a boss part and eliminate the need of reinforcement members by a method wherein resin- impregnated continuous fiber is repeatedly fed to a ring part, the spoke parts and the boss part so as to integrally form the respective parts and at the same time the spoke parts are formed in the direction tangent to the boss part. CONSTITUTION:Firstly, resin-impregnated continuous fiber F is taken up from a feeding device to the peripheral groove 13a of a rotating ring part taken-up member 13 in order to gradually form the ring part 12 of a core material 11 (not shown in fig.). Secondly, the fiber F is fed from a notched part 13b of the ring part taken-up member 13 to the direction of a rotary shaft 14 so as to be tangent to a boss piece 15 in order to be taken up again to the peripheral groove 13a through a notched part 13c after touching with some portion of the peripheral groove of a groove 15a. Thus, spoke parts 16a and 16b, both of which are opposite to each other, are simultaneously formed. Thirdly, the fiber F is fed from a notched part 13d of the take-up member 13 to the direction of the groove 15a of the boss piece 15, reduced its running area in the form of a bar with pins 18 and 18, wound around the groove 15a of the boss piece 15, past through the space between the pins 18 and 18 again and wound to the ring part take-up member 13. Thus, a spoke part 19 is formed.

23. 发明专利

JPS6176350A Production of fiber-reinforced resin structural body 失效
标题翻译：生产纤维增强树脂结构体
公开(公告)号：JPS6176350A
公开(公告)日：1986-04-18
申请号：JP19971784
申请日：1984-09-25
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： YAMAZAWA YASUSHI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To enable a three-dimensional structural body having a large internal space to be produced without leaving forming members therein, by using a three-dimensional former made of a material which can be physically or chemically melted or ruptured.
CONSTITUTION: The three-dimensional former is prepared which is formed of a material capable of being melted or decayed by, for example, water, a solvent, heat or light and is provided with a winding groove or winding pins on the outer surface thereof. A bundle of continuous fibers such as carbon fibers and glass fibers impregnated with a resin is wound around the former by fitting it in the winding groove or engaging it to the winding pins. After hardening the resin of the fiber bundle, the former is removed from the wound fiber bundle by melting or decaying the former, thereby producing a three- dimensional fiber-reinforced resin structural body having a large internal space. Accordingly, a three-dimensional structural body extremely light in weight and having high stiffness, particularly, a structural body having a large internal space, such as a cylindrical frame body, can be produced.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：通过使用由物理或化学熔化或破裂的材料制成的三维成形器，能够制造具有大的内部空间的三维结构体而不留下成形构件。构成：准备由能够通过例如水，溶剂，热或光熔化或衰变的材料形成的三维成形体，并且在其外表面上设置有卷绕槽或卷绕销。将一束连续纤维如碳纤维和浸渍有树脂的玻璃纤维缠绕在前者上，通过将其装配在卷绕槽中或将其接合到缠绕销上。在纤维束的树脂硬化之后，通过熔融或腐蚀前者将前者从卷绕的纤维束上除去，从而制造具有大的内部空间的三维纤维增强树脂结构体。因此，可以制造重量轻且刚性高的三维结构体，特别是具有大的内部空间的结构体，例如圆柱形框体。

24. 发明专利

JPS6176349A Production of fiber-reinforced resin structural body 失效
标题翻译：生产纤维增强树脂结构体
公开(公告)号：JPS6176349A
公开(公告)日：1986-04-18
申请号：JP19971684
申请日：1984-09-25
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： YAMAZAWA YASUSHI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO
IPC分类号： B29C70/06 , B29K105/08
摘要： PURPOSE: To enable a bent or curved three-dimensional structural body to be produced without leaving forming members therein, by using plate ends each of which is formed by jointing split members to each other by an adhesive so that the split members can be separated from each other by an impact.
CONSTITUTION: The bond strength of the split members 6 is so set that the plate ends 1 can be broken up by a relatively light impact. Then, a support jig 2 bent zigzag is prepared, and, for example, 5 plate ends 1... are arranged non-linearly by inserting them into recessed parts 4... provided at bend parts or the like of the jig 2. A bundle of continuous fibers such as carbon fibers and glass fibers is impregnated with an epoxy resin solution, and the resin- impregnated fiber bundle is wound by fitting in notched parts 3... of the plate ends 1.... After winding, the bundle of the resin-impregnated fibers is hardened by appropriate heating. Thereafter, a light impact is applied to the plate ends 1 by a bar or the like, thereby breaking up the plate ends 1, and the split members 6 are removed from the inside of the wound fiber bundle to produce a three-dimensional structural body 5.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了使弯曲或弯曲的三维结构体不产生其中的成形构件，通过使用板端，每个端部通过使用粘合剂将分离构件彼此接合而形成，使得分离构件可以与相互影响。构成：分割构件6的结合强度被设定为使得板端1可以通过相对较轻的冲击而分解。然后，准备弯曲曲折的支撑夹具2，并且例如通过将5个板端1插入到设置在夹具2的弯曲部等的凹部4 ...中而非线性地布置。将一束连续纤维如碳纤维和玻璃纤维用环氧树脂溶液浸渍，并且将树脂浸渍的纤维束装配在板端1的切口部分3 ...中。卷绕之后，通过适当的加热使树脂浸渍的纤维束硬化。此后，通过棒等对板端1施加轻微的冲击，从而破坏板端1，并且将分离构件6从缠绕的纤维束的内部移除以产生三维结构体 5。

25. 发明专利

JPS6164580A Steering wheel 失效
标题翻译：方向盘
公开(公告)号：JPS6164580A
公开(公告)日：1986-04-02
申请号：JP18580084
申请日：1984-09-05
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO
IPC分类号： B29C70/10 , B29C70/16 , B29D99/00 , B62D1/04 , C08J5/04
CPC分类号： B62D1/04
摘要： PURPOSE:To improve the tensile strength and torsion strength by dividing the different kinds of continuous long fiber into the center part and the outer peripheral part of a steering wheel. CONSTITUTION:A core body is formed by winding the continuous high-tension glass fiber 4 impregnated with unsaturated polyester resin onto a taking-up jig. Then, in the spoke part of the core body, the continuous carbon fiber 5 impregnated with unsaturated polyester resin is wound onto the spoke body made of glass fiber, tilted with respect to the direction in a prescribed diameter and a prescribed length. Then, the core body is demounted from a taking-up jig and transferred onto a steering-wheel shaping mold, and the core body is covered with unsaturated polyester resin, and heated and pressed to obtain a steering wheel.
摘要翻译：目的：通过将不同种类的连续长纤维分成方向盘的中心部分和外周部分，提高拉伸强度和抗扭强度。构成：通过将浸渍有不饱和聚酯树脂的连续高压玻璃纤维4卷绕到卷取夹具上而形成芯体。然后，在芯体的辐条部分中，浸渍有不饱和聚酯树脂的连续碳纤维5被卷绕到由玻璃纤维制成的轮辐体上，该轮辐体相对于规定直径和规定长度的方向倾斜。然后，将芯体从卷取夹具拆下并转移到方向盘成形模具上，用不饱和聚酯树脂覆盖芯体，并加热并压制以获得方向盘。

26. 发明专利

JPS6163440A Manufacture of frp product 失效
标题翻译： FRP产品的制造
公开(公告)号：JPS6163440A
公开(公告)日：1986-04-01
申请号：JP18579784
申请日：1984-09-05
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO
IPC分类号： B29C70/16 , B29B15/14 , B29C70/06 , B29K105/08
摘要： PURPOSE: To reduce a void in the inside of an FRP product, by a method wherein long fiber is taken up after it has been unwound and immersed into a resin impregnating tank while a vibrator fitted to a jig is being oscillated, which is made to heat and cure under predetermined terms.
CONSTITUTION: After continuous long fiber 2 taken up on a taken-up tool (bobbin) 1 has been immersed into a resin impregnation tank 7 by rollers 3, 4 and movable rollers 5, 6 is taken up on a take-up jig 9 in a predetermined shape by removing a resinous liquid stuck excessively by passing through a die 8. In this instance, a vibrator 10 is fitted to the take-up jig 9 and the continuous long fiber 2 is taken up while a vibration is being given to the same. Then an FRP product is obtained by a method wherein either the take-up jig 9 is put into a heating device as it is or the same is put into the heating device after a core material removed from the take-up jig 8 has been shifted to a desired mold, which is made to heat and cure under predetermined terms.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了减少FRP产品内部的空隙，通过一种方法，其中在安装到夹具上的振动器正在摆动之后，其被退绕并浸入树脂浸渍槽中的长纤维被吸收，在预定的条件下加热和固化。构成：将卷绕工具（筒管）1上的连续的长纤维2吸附在辊3,4中浸渍在树脂浸渍槽7中后，将可动辊5,6吸收在卷取夹具9上通过去除通过模具8而过度粘附的树脂液体的预定形状。在这种情况下，将振动器10装配到卷取夹具9，并且连续长纤维2被吸收，同时振动被施加到相同。然后通过一种方法获得FRP产品，其中将卷取夹具9原样放入加热装置中或者在从卷取夹具8移除的芯材已经移位之后将其放入加热装置中到期望的模具，其被制成在预定的条件下加热和固化。

27. 发明专利

JPS6160373A Steering wheel 失效
标题翻译：方向盘
公开(公告)号：JPS6160373A
公开(公告)日：1986-03-28
申请号：JP18409484
申请日：1984-09-03
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , MIWA KIYOSHI , SATO AKIRA , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI
IPC分类号： B29C70/16 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To increase strength and improve torsional rigidity by using a member in which continuous fiber impregnated with resin is wound around a flexible member which extends in one direction, at a certain angle to its extending direction, as the core member of a steering wheel. CONSTITUTION:Continuous fiber 4 impregnated with resin is wound around a flexible member 3 which extends in one direction, at a certain angle to the extending direction of the flexible member 3, which is used as the core member 2 of a steering wheel 1. Thereby, the flexible member 3 increases bending rigidity while the continuous fiber impregnated with resin increases tortional rigidity. Also, the charging of the core member into a steering-wheel mold 5 is quite easy due to its flexibility.
摘要翻译：目的：通过使用将树脂浸渍的连续纤维缠绕在与其延伸方向成一定角度的一个方向上延伸的柔性构件作为方向盘的芯构件的构件来提高强度并提高扭转刚度。构成：用树脂浸渍的连续纤维4缠绕在与用作方向盘1的芯构件2的柔性构件3的延伸方向一个方向上沿一个方向延伸的柔性构件3上。因此，柔性构件3增加弯曲刚度，而浸渍有树脂的连续纤维增加了弯曲刚度。此外，由于其柔性，将芯构件充电到方向盘模具5中是非常容易的。

28. 发明专利

JPS6160370A Fiber-reinforced resin steering wheel 失效
标题翻译：纤维增强树脂转向轮
公开(公告)号：JPS6160370A
公开(公告)日：1986-03-28
申请号：JP18408884
申请日：1984-09-03
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： YAMAZAWA YASUSHI , TSUCHIYA YASUHIRO , TERADA MAKI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/08 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To increase the strength of a steering wheel by windin a bundle of continuous fiber to form a spoke part and a ring part while filling a void part which is created when winding said fiber, with resin. CONSTITUTION:A ring part 1, spoke parts 2, and a boss part 3 are formed in an integrated form with bundles of continuous fiber 4 impregnated with resin. Also, connecting parts 5 between the ring part 1 and the spoke parts 2 and connecting parts 6 between the spoke parts 2 and the boss part 3 are partly filled with resin 7. And, further, the hollow parts in the connecting parts 5, 6 which are the branching parts of the bundles of continuous fiber 4, are also filled with resin 7. Thus, by filling the hollow parts created in the bundles of continuous fiber 4 while winding, with resin, the degree of bond of each bundle of fiber to the other can be increased, constructing a ring wheel with excellent strength.
摘要翻译：目的：通过缠绕一束连续纤维来增加方向盘的强度，以形成轮辐部分和环形部分，同时填充当用树脂缠绕所述纤维时产生的空隙部分。构成：环形部分1，轮辐部分2和凸台部分3以一体形式与浸渍有树脂的连续纤维4的束形成。此外，环形部件1和轮辐部件2之间的连接部件5以及轮辐部件2和凸起部分3之间的连接部分6部分地被树脂7填充。此外，连接部件5,6中的中空部分连续纤维束4的分支部分也用树脂7填充。因此，通过用树脂填充在连续纤维束4中产生的中空部分，每个纤维束的粘合度到另一个可以增加，建立一个优良的强度的环轮。

29. 发明专利

JPS6149833A Manufacture of fiber-reinforced resin structural member 失效
标题翻译：纤维增强树脂结构构件的制造
公开(公告)号：JPS6149833A
公开(公告)日：1986-03-11
申请号：JP17024784
申请日：1984-08-15
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI KURAO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/16 , B29C33/68 , B29C33/76 , B29C53/56 , B29C53/82 , B29C70/06 , B29D23/00 , B29K105/24 , B29L23/00
CPC分类号： B29D23/00 , B29C53/564 , B29C53/821
摘要： PURPOSE:To obtain a desired spatial structural member, by a method wherein a resin film is arranged on the circumferential surface of a mandrel whose cross section is square, fiber impregnated with resin and connected with a pin of a corner part is wound around the mandrel, and after thermosetting treatment of the same the pin and resin film are pulled out. CONSTITUTION:A resin film 2 is stuck to the circumferential surface of a mandrel 1, whose cross section is square, through grease, and as for a corner part 3, pins 4 are fixed to positions a1 b1..., a2 b2..., a3 b3..., a4 b4..., of the same at re gular intervals. Then fiber 5 impregnated with resin is connected with the pins 4 and wound around the circumference of the mandrel from above the resin film 2 at a necessary pattern, thermosetting treatment of which is performed. Then a gap is made to form between the mandrel 1 and a product by pulling out the resin film 2 in the direction of axis of the mandrel 1 along with pulling-out of the pin 4. With this construction, mold release of a fiber-reinforced resin structural member can be peformed from the mandrel without damaging the same.
摘要翻译：目的：为了获得所需的空间结构构件，通过其中树脂膜布置在横截面为正方形的心轴的圆周表面上的方法，用树脂浸渍的纤维和与角部的销连接的方法缠绕在心轴上并且在热固化处理之后，引出针和树脂膜被拉出。构成：通过油脂将树脂膜2粘贴在心轴1的圆截面为正方形的周面上，对于角部3，销4固定在位置a1 b1 ...，a2 b2 .. ...，a3 b3 ...，a4 b4 ...，在间隔时间间隔相同。然后用树脂浸渍的纤维5与销4连接，并以必要的模式从树脂膜2的上方围绕心轴的圆周缠绕，进行热固化处理。然后通过从销4的拉出而沿着心轴1的轴线方向拉出树脂膜2，从而在心轴1和产品之间形成间隙。利用这种结构，增强树脂结构件可以从心轴上压制而不损坏其。

30. 发明专利

JPS6116170A Fiber reinforced resin construction having forked part 失效
标题翻译：纤维增强树脂建筑有部分
公开(公告)号：JPS6116170A
公开(公告)日：1986-01-24
申请号：JP13457084
申请日：1984-06-29
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDOU KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C53/56 , B29C70/86 , B29D99/00 , B32B3/02 , B62D1/04
CPC分类号： B29D99/0032 , B29C53/564 , B29C70/86 , B29L2031/3047 , B29L2031/32 , B62D1/04
摘要： PURPOSE: To obtain fiber reinforced resin construction used for steering wheel having superior vibration resistance and high strength by constituting the forked part of said fiber reinforced resin construction as that the resin immersed fibers are bundled tightly and frees from any clearance.
CONSTITUTION: A mold 5 from which the ring part of a steering wheel is shaped has a winding groove 6 formed through the entire circumference thereof. A notch 7 which communicates the winding groove 6 with the central part of the mold is formed at the internal peripheral part of the mold 5. Pins 8 on which fiber bundles are wound up are arranged in said notch 7. After continuous fibers such as carbon fibers or the like are immersed in epoxy resin or the similar, the resin immersed fiber bundle of the continuous fibers is wound up to make layers along the winding groove 6. A ring part is thus made up. A forked part from which spoke extends is formed at the notch part 7 by arranging the fiber bundles tightly by use of the pins 8. The forked part of the spoke part from the ring part will therefore be prevented from producing a clearance.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：通过构成所述纤维增强树脂结构的叉形部分，获得具有优异的抗振性和高强度的方向盘的纤维增强树脂结构，因为树脂浸渍的纤维紧密捆绑并且从任何间隙释放。构成：方向盘的环部成形的模具5具有形成在其整个圆周上的卷绕槽6。在模具5的内周部形成有用于将卷绕槽6与模具的中心部分连通的凹口7.所述切口7上布置有缠绕有纤维束的销8。在连续的纤维如碳将纤维等浸渍在环氧树脂或类似物中，将连续纤维的树脂浸渍的纤维束卷绕成沿着卷绕槽6形成层。由此构成环部。通过使用销8紧密地布置纤维束，在切口部7形成有从其延伸的叉形部分。因此，能够防止来自环部的轮辐部分的叉形部产生间隙。

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