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    • 21. 发明授权
    • Micro-extrusion printhead with nozzle valves
    • 带喷嘴阀的微型挤出打印头
    • US08960120B2
    • 2015-02-24
    • US12331355
    • 2008-12-09
    • Craig EldershawDavid G. Duff
    • Craig EldershawDavid G. Duff
    • B05D5/12B67D3/00B41J2/005H01L31/0224
    • B05D1/265B41J2/005H01L31/022425H01L31/18Y02E10/50
    • A solar cell extrusion printing system includes a printhead assembly having one or more elongated valve structures that are adjustably disposed adjacent to the outlet orifices of selected nozzle channels, and a valve control device for controlling the position of the valve structures to facilitate controllable ink flow through selected nozzle channels of the printhead assembly during the gridline printing process. The printhead assembly defines an elongated opening (e.g., a slot or hole) that that intersects (i.e., passes through) each of the selected nozzle channels, and an elongated member is movably disposed in the slot and is selectively movable between a first (opened) position, in which the valve structure extrusion material is passed by the valve structure through the nozzle channel and out of the printhead, and a closed position, in which the extrusion material is blocked by the valve structure and prevented from passing through the nozzle channel.
    • 太阳能电池挤出印刷系统包括具有一个或多个细长阀结构的打印头组件,其可调节地邻近所选喷嘴通道的出口孔设置;以及阀控制装置,用于控制阀结构的位置以促进可控制的墨流过 在网格线打印过程中打印头组件的选定喷嘴通道。 打印头组件限定了每个所选择的喷嘴通道相交(即,穿过)的细长开口(例如,狭槽或孔),并且细长构件可移动地设置在狭槽中,并且可选地在第一(打开) )位置,其中阀结构挤出材料通过阀结构通过喷嘴通道并离开打印头,以及关闭位置,其中挤出材料被阀结构阻挡并防止其通过喷嘴通道 。
    • 23. 发明授权
    • Wiring-free, plumbing-free, cooled, vacuum chuck
    • 无接线,无管路,冷却,真空吸盘
    • US07954449B2
    • 2011-06-07
    • US11746012
    • 2007-05-08
    • David G. DuffCraig Eldershaw
    • David G. DuffCraig Eldershaw
    • B23B31/30
    • H01L21/6838B25B11/005H01L21/67109H01L21/67173H01L21/67748H01L31/1876Y02E10/50Y02P70/521Y10T279/11
    • A solar cell production system utilizes self-contained vacuum chucks that hold and cool solar cell wafers during transport on a conveyor between processing stations during a fabrication process. Each self-contained vacuum chuck includes its own local vacuum pump and a closed-loop cooling system. After each wafer is processed, it is removed from its vacuum chuck, and the vacuum chuck is returned to the start of the production line by a second conveyor belt. In one embodiment, each vacuum chuck includes an inductive power supply that is inductively coupled to an external source to drive that vacuum chuck's vacuum pump and cooling system. An optional battery is recharged by the inductive power supply, and is used to power the vacuum pump and cooling system during hand-off between adjacent processing stations.
    • 太阳能电池生产系统在制造过程中使用独立的真空吸盘,其在运输期间在处理站之间的输送机上保持和冷却太阳能电池晶片。 每个独立的真空吸盘包括自己的本地真空泵和闭环冷却系统。 在处理每个晶片之后,将其从其真空吸盘中取出,并且通过第二传送带将真空吸盘返回到生产线的起始处。 在一个实施例中,每个真空卡盘包括感应耦合到外部源的感应电源,以驱动该真空吸盘的真空泵和冷却系统。 可选电池由感应电源充电,用于在相邻处理站之间切换期间为真空泵和冷却系统供电。
    • 24. 发明授权
    • Solar cell fabrication using extrusion mask
    • 使用挤出蒙版的太阳能电池制造
    • US07807544B2
    • 2010-10-05
    • US12559465
    • 2009-09-14
    • Craig Eldershaw
    • Craig Eldershaw
    • H01L21/76H01L21/46
    • H01L31/1804H01L31/022425Y02E10/547Y02P70/521Y10S438/975
    • Large-area ICs (e.g., silicon wafer-based solar cells) are produced by positioning a mask between an extrusion head and the IC wafer during extrusion of a dopant bearing material or metal gridline material. The mask includes first and second peripheral portions that are positioned over corresponding peripheral areas of the wafer, and a central opening that exposes a central active area of the wafer. The extrusion head is then moved relative to the wafer, and the extrusion material is continuously extruded through outlet orifices of the extrusion head to form elongated extruded structures on the active area of the wafer. The mask prevents deposition of the extrusion material along the peripheral edges of the wafer, and facilitates the formation of unbroken extrusion structures. The mask may be provided with a non-rectangular opening to facilitate the formation of non-rectangular (e.g., circular) two-dimensional extrusion patterns.
    • 通过在掺杂剂轴承材料或金属网格线材料的挤出期间将掩模定位在挤出头和IC晶片之间来制造大面积IC(例如,基于硅晶片的太阳能电池)。 掩模包括位于晶片的相应周边区域上的第一和第二外围部分以及暴露晶片的中心有效区域的中心开口。 然后挤出头相对于晶片移动,并且挤出材料通过挤出头的出口连续挤出,以在晶片的有效区域上形成细长的挤出结构。 掩模防止挤出材料沿着晶片的周边边缘沉积,并且有助于形成不间断的挤出结构。 掩模可以设置有非矩形开口,以便于形成非矩形(例如圆形)二维挤出图案。
    • 25. 发明申请
    • Micro-Extrusion Printhead With Nozzle Valves
    • 微型挤出打印头用喷嘴阀
    • US20100143581A1
    • 2010-06-10
    • US12331355
    • 2008-12-09
    • Craig EldershawDavid G. Duff
    • Craig EldershawDavid G. Duff
    • B05D5/12B67D5/56
    • B05D1/265B41J2/005H01L31/022425H01L31/18Y02E10/50
    • A solar cell extrusion printing system includes a printhead assembly having one or more elongated valve structures that are adjustably disposed adjacent to the outlet orifices of selected nozzle channels, and a valve control device for controlling the position of the valve structures to facilitate controllable ink flow through selected nozzle channels of the printhead assembly during the gridline printing process. The printhead assembly defines an elongated opening (e.g., a slot or hole) that that intersects (i.e., passes through) each of the selected nozzle channels, and an elongated member is movably disposed in the slot and is selectively movable between a first (opened) position, in which the valve structure extrusion material is passed by the valve structure through the nozzle channel and out of the printhead, and a closed position, in which the extrusion material is blocked by the valve structure and prevented from passing through the nozzle channel.
    • 太阳能电池挤出印刷系统包括具有一个或多个细长阀结构的打印头组件,其可调节地邻近所选喷嘴通道的出口孔设置;以及阀控制装置,用于控制阀结构的位置以促进可控制的墨流过 在网格线打印过程中打印头组件的选定喷嘴通道。 打印头组件限定了每个所选择的喷嘴通道相交(即,穿过)的细长开口(例如,狭槽或孔),并且细长构件可移动地设置在狭槽中,并且可选地在第一(打开) )位置,其中阀结构挤出材料通过阀结构通过喷嘴通道并离开打印头,以及关闭位置,其中挤出材料被阀结构阻挡并防止其通过喷嘴通道 。
    • 26. 发明授权
    • Solar cell fabrication using extrusion mask
    • 使用挤出蒙版的太阳能电池制造
    • US07638438B2
    • 2009-12-29
    • US11609787
    • 2006-12-12
    • Craig Eldershaw
    • Craig Eldershaw
    • H01L21/76H01L21/31H01L21/469
    • H01L31/1804H01L31/022425Y02E10/547Y02P70/521Y10S438/975
    • Large-area ICs (e.g., silicon wafer-based solar cells) are produced by positioning a mask between an extrusion head and the IC wafer during extrusion of a dopant bearing material or metal gridline material. The mask includes first and second peripheral portions that are positioned over corresponding peripheral areas of the wafer, and a central opening that exposes a central active area of the wafer. The extrusion head is then moved relative to the wafer, and the extrusion material is continuously extruded through outlet orifices of the extrusion head to form elongated extruded structures on the active area of the wafer. The mask prevents deposition of the extrusion material along the peripheral edges of the wafer, and facilitates the formation of unbroken extrusion structures. The mask may be provided with a non-rectangular opening to facilitate the formation of non-rectangular (e.g., circular) two-dimensional extrusion patterns.
    • 通过在掺杂剂轴承材料或金属网格线材料的挤出期间将掩模定位在挤出头和IC晶片之间来制造大面积IC(例如,基于硅晶片的太阳能电池)。 掩模包括位于晶片的相应周边区域上的第一和第二外围部分以及暴露晶片的中心有效区域的中心开口。 然后挤出头相对于晶片移动,并且挤出材料通过挤出头的出口连续挤出,以在晶片的有效区域上形成细长的挤出结构。 掩模防止挤出材料沿着晶片的周边边缘沉积,并且有助于形成不间断的挤出结构。 掩模可以设置有非矩形开口,以便于形成非矩形(例如圆形)二维挤出图案。
    • 27. 发明申请
    • Wiring-Free, Plumbing-Free, Cooled, Vacuum Chuck
    • 无接线,无水管,冷却,真空卡盘
    • US20080277885A1
    • 2008-11-13
    • US11746012
    • 2007-05-08
    • David G. DuffCraig Eldershaw
    • David G. DuffCraig Eldershaw
    • B23B31/30B65G49/07H01L21/02
    • H01L21/6838B25B11/005H01L21/67109H01L21/67173H01L21/67748H01L31/1876Y02E10/50Y02P70/521Y10T279/11
    • A solar cell production system utilizes self-contained vacuum chucks that hold and cool solar cell wafers during transport on a conveyor between processing stations during a fabrication process. Each self-contained vacuum chuck includes its own local vacuum pump and a closed-loop cooling system. After each wafer is processed, it is removed from its vacuum chuck, and the vacuum chuck is returned to the start of the production line by a second conveyor belt. In one embodiment, each vacuum chuck includes an inductive power supply that is inductively coupled to an external source to drive that vacuum chuck's vacuum pump and cooling system. An optional battery is recharged by the inductive power supply, and is used to power the vacuum pump and cooling system during hand-off between adjacent processing stations.
    • 太阳能电池生产系统在制造过程中使用独立的真空吸盘,其在运输期间在处理站之间的输送机上保持和冷却太阳能电池晶片。 每个独立的真空吸盘包括自己的本地真空泵和闭环冷却系统。 在处理每个晶片之后,将其从其真空吸盘中取出,并且通过第二传送带将真空吸盘返回到生产线的起始处。 在一个实施例中,每个真空卡盘包括感应耦合到外部源的感应电源,以驱动该真空吸盘的真空泵和冷却系统。 可选电池由感应电源充电,用于在相邻处理站之间切换期间为真空泵和冷却系统供电。