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    • 15. 发明专利
    • CATALYST FOR EXHAUST GAS PURIFICATION
    • JPH08332350A
    • 1996-12-17
    • JP14082995
    • 1995-06-07
    • TOYOTA MOTOR CORP
    • HIRAYAMA HIROSHISUZUKI SHIGEHARUISHIBASHI KAZUNOBU
    • B01D53/86B01D53/94B01J23/46
    • PURPOSE: To improve the activity at a low temperature and the durability of an exhaust gas purifying catalyst at a high temperature by depositing palladium at a specified high density in an upper stream side of a carrier. CONSTITUTION: A catalytic converter 1 is composed of a monolithic catalyst 2, an outer cylinder 10 to house the monolithic catalyst 2, and a pair of cones 11, 12 extended from the outer cylinder 10 in a conical shape. Platinum and rhodium are deposited in the whole length of the monolithic catalyst 2 and palladium is further deposited in the upper stream part 20 arranged in the exhaust gas flowing-in side of the catalytic converter 1. The deposited density of the palladium in the upper stream part 20 is set to be 7-20g per 1 liter volume of the upper stream part 20 of the carrier. Consequently, unburned HC can be lessened by the catalyst for exhaust gas purification from immediately after starting of an engine to the time when the engine is warmed up and at the same time, the emission of platinum and CO, HC, NOx carried in the whole body of the catalyst can be lowered and thus the catalytic converter has high three-dimentional purification performance.
    • 19. 发明专利
    • FORMATION OF FILLING-UP PART AND CARRYING LAYER ON MONOLITHIC CARRIER
    • JPH0240241A
    • 1990-02-09
    • JP18869988
    • 1988-07-28
    • TOYOTA MOTOR CORP
    • HIRAYAMA HIROSHI
    • B01D53/86B01J35/04B01J37/02
    • PURPOSE:To properly forming both a filling-up part and a carrying layer and to improve quality of a monolithic catalyst and to enable cost reduction by simultaneously forming both the filling-up part and the carrying body on the monolithic carrier for purifying exhaust gas. CONSTITUTION:The lower end surface W11 of a monolithic carrier W is allowed to abut against the upper end of the inner wall part 12a of a lower member 1 and an upper member 2 is allowed to abut against the upper end surface W21 and held by opposing the lower aperture 2a to a central space 3. Then slurry S2 for filling-up is fed and circulated to the ring-like space 4 of the member 1 with a pump 54. At this time, the liquid level of slurry S2 is held constant at the position higher than the upper end of the inner wall part 12a and therefore a filling-up part W5 is formed until the same position as the liquid level of slurry S2 in the lower outer peripheral part W12. Then slurry S1 for a carrying layer is fed to the upper inside W23 through the introduction port 2b of a slurry introducing pipe and stuck on the inner wall surface W4 by gravity and also allowed to flow down to the central space 3. Thereafter compressed air is fed from the lower aperture 2a to blow off excess slurry S1 remaining in the communication holes W3.
    • 20. 发明专利
    • METAL CARRIER FOR PURIFICATION CATALYST OF EXHAUST GAS
    • JPH01123638A
    • 1989-05-16
    • JP28337887
    • 1987-11-10
    • TOYOTA MOTOR CORP
    • HIRAYAMA HIROSHITAKADA TOSHIHIRO
    • B01J35/04F01N3/28
    • PURPOSE:To prevent a honeycomb structural body from being slipped by forming the honeycomb structural body which is divided into a plurality of parts toward the downstream side from the upstream side of exhaust gas and arranging both the upstream-side and downstream-side honeycomb structural bodies while superposing the lamellate end parts thereof. CONSTITUTION:A honeycomb structural body 1 is formed by arranging many cells 6 in a swirly shape which are formed by winding a unit structural body 4 in the swirly shape. The outer peripheral faces along the hole direction of the cells 6 are covered with a circular cylinder 7 and housed therein. Furthermore, supporting plates 8 are fixed to both ends of the cylinder 7 by welding and fitted and thereby the honeycomb structural body 1 is fixed to the inside of the cylinder 7. When exhaust gas is passed through this catalyst, it flows through the holes of the cells 6 of the honeycomb structural body 1 and is brought into contact with the honeycomb structures of honeycomb structural bodies 5a, 5b, namely catalytic components on the surfaces of plane sheets 2a, 2b and corrugated sheets 3a, 3b and purified.