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    • 3. 发明申请
    • Cluster-Free Amorphous Silicon Film, and Method and Apparatus for Producing the Same
    • 无簇无定形硅膜及其制造方法和装置
    • US20080008640A1
    • 2008-01-10
    • US11661053
    • 2005-08-17
    • Yukio WatanabeMasaharu ShirataniKazunori Koga
    • Yukio WatanabeMasaharu ShirataniKazunori Koga
    • H01L21/205C01B33/027H01L31/04C23C16/24
    • C23C16/24C23C16/45502C23C16/509H01L21/0245H01L21/02532H01L21/0262H01L31/03767H01L31/202Y02E10/50Y02P70/521
    • The intention is to clarify characteristics of a cluster-free amorphous silicon film which is practically produceable without incorporation of large clusters having a size of 1 nm or more, and provide a method and an apparatus for producing the amorphous silicon film. In the cluster-free amorphous silicone (a-Si:H) film, an in-film Si—H2 bond density is 10−2 atomic % or less, and an in-film volume fraction of the large clusters is 10−1% or less. The a-Si:H film is produced by depositing, on a substrate, a deposition material in a plasma flow of any one of a silane gas, a disilane gas and a gas obtained by diluting a silane or disilane gas with one or a combination of two or more selected from the group consisting of hydrogen, Ar, He, Ne and Xe. The a-Si:H film has prominent characteristics, such that: a light-induced defect density is reduced from 2×1016 cm−3 or more in conventional a-Si:H films to substantially zero; a stabilized efficiency (%), i.e., a light-energy conversion efficiency, is increased from 9% at the highest in existing a-Si:H films up to 14% or more; and a light-induced degradation rate, i.e., [(initial efficiency−stabilized efficiency)/initial efficiency]×100%, is reduced from 20% at the lowest in the existing a-Si:H films to substantially zero.
    • 本发明是为了阐明实际上可产生的无簇非晶硅膜的特征,而不引入具有1nm或更大尺寸的大簇的聚簇,并提供一种制造非晶硅膜的方法和装置。 在无簇无定形硅氧烷(a-Si:H)膜中,膜内Si-H 2键密度为原子百分比的10%以下, 大簇的膜内体积分数为10〜1%以下。 a-Si:H膜通过在硅烷气体,乙硅烷气体和通过用一种或组合稀释硅烷或乙硅烷气体获得的气体中的任何一种的等离子体流中沉积在基板上的沉积材料来制备 选自氢,Ar,He,Ne和Xe中的两种或更多种。 a-Si:H膜具有突出的特性,使得:在常规a-Si:H膜中,光诱导缺陷密度从2×10 16 cm -3以下降低, H电影基本为零; 稳定效率(%),即光能转换效率从现有a-Si:H膜最高的14%增加到14%以上; 并且光诱导的降解速率,即[(初始效率稳定效率)/初始效率]×100%从现有的a-Si:H膜中最低的20%降低到基本上为零。