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    • 5. 发明申请
    • ELIMINATION OF SHRINKAGE CAVITY IN CAST INGOTS
    • 消除。OF OF。。。。。。。
    • WO2012083452A1
    • 2012-06-28
    • PCT/CA2011/050790
    • 2011-12-21
    • NOVELIS INC.ANDERSON, MarkBISCHOFF, Todd F.BOORMAN, JamesFENTON, Wayne J.SINDEN, DavidTINGEY, John StevenWAGSTAFF, Robert Bruce
    • ANDERSON, MarkBISCHOFF, Todd F.BOORMAN, JamesFENTON, Wayne J.SINDEN, DavidTINGEY, John StevenWAGSTAFF, Robert Bruce
    • B22D7/12B22D15/04
    • B22D11/049B22D11/10B22D11/18B22D11/185B22D11/186B22D19/10B22D41/18
    • An exemplary embodiment provides a method of fully or partially eliminating a shrinkage cavity in a metal ingot cast by direct chill casting. The method involves casting a metal ingot by introducing molten metal into a direct chill casting mold from a spout to form an upright ingot having an upper surface at a predetermined height. Upon completion of the casting, the lower tip of the spout is preferably maintained below the upper surface in molten metal at or near a center of the upper surface of the ingot. The metal flow through the spout is terminated while maintaining sufficient heat in metal within and supplying the spout to keep the metal molten for subsequent delivery through the spout. A partial shrinkage cavity is allowed to form in the upper surface of the ingot as metal of the ingot shrinks and contracts. Preferably before the partial cavity exposes the lower tip of the spout, the partial shrinkage cavity is preferably over‐filled with molten metal, while all or significant spillage of molten metal from the partial cavity is avoided, and then the flow of metal through the spout is terminated. The steps of allowing a partial shrinkage cavity to form in the upper surface and then preferably over‐filling the partial shrinkage cavity with molten metal from the spout before the cavity exposes the lower tip is repeated, preferably until no further contraction of the metal of the ingot causes any part of the upper surface to contract below the predetermined height. The spout is then removed from contact with molten metal of the ingot and all parts of the ingot are allowed to cool to a temperature at which the metal is fully solid.
    • 一个示例性实施例提供了一种通过直接冷却铸造完全或部分地消除金属锭铸件中的收缩腔的方法。 该方法包括通过从喷口将熔融金属引入直接冷却铸造模具中来铸造金属锭,以形成具有预定高度的上表面的立式铸锭。 在铸件完成时,喷嘴的下端优选地保持在熔池中的上表面处于锭的上表面的中心处或附近。 通过喷口的金属流动被终止,同时在金属内保持足够的热量并且供应喷口以保持金属熔融以便随后通过喷口输送。 当锭的金属收缩并收缩时,允许在锭的上表面形成部分收缩腔。 优选地,在部分空腔暴露出口的下端之前,部分收缩腔优选地被熔融金属过度填充,同时避免了来自部分腔的熔融金属的全部或大量溢出,然后金属流过喷口 被终止。 重复在空腔暴露下端之前允许在上表面形成部分收缩腔并且然后优选地从熔喷金属从熔融金属过度填充部分收缩腔的步骤,优选地直到不再进一步收缩 锭子使上表面的任何部分收缩到预定高度以下。 然后将喷口与铸锭的熔融金属接触脱除,并使锭的所有部分冷却至金属完全固体的温度。
    • 6. 发明申请
    • SEQUENTIAL CASTING METALS HAVING HIGH CO-EFFICIENTS OF CONTRACTION
    • 具有高合同效率的顺序铸造金属
    • WO2007098583A1
    • 2007-09-07
    • PCT/CA2007/000309
    • 2007-02-28
    • NOVELIS INC.WAGSTAFF, Robert Bruce
    • WAGSTAFF, Robert Bruce
    • B22D7/02B22D15/04B22D21/04B22D7/12B22D9/00
    • B22D11/007B22D11/001
    • A method and apparatus for casting metals in a DC mold to form an ingot having at least two layers formed by sequential solidification. The apparatus has at least one cooled divider wall at the entry end portion of the mold to divide the entry end portion into at least two feed chambers. Metal is fed to the chambers to form an inner layer and at least one outer layer. The divider wall has a metal-contacting surface for contacting the metal for the at least one outer layer, the surface being arranged at an angle to the vertical sloping away from the metal for the outer layer in a downward direction. The angle increases at positions on the divider wall spaced from a central section of the wall approaching each longitudinal end thereof. The apparatus is suitable for casting a metal having a high coefficient of contraction as an inner layer or core ingot.
    • 一种用于在DC模具中铸造金属以形成具有通过连续凝固形成的至少两层的锭的方法和装置。 该装置在模具的入口端处具有至少一个冷却的分隔壁,以将入口端部分分成至少两个进料室。 将金属进料到室以形成内层和至少一个外层。 分隔壁具有用于接触用于至少一个外层的金属的金属接触表面,该表面以与向下方向的外层的金属远离垂直倾斜的角度布置。 在分隔壁上的位置上,该角度与接近其每个纵向端部的壁的中心部分间隔开。 该装置适用于将具有高收缩系数的金属作为内层或芯锭铸造。