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    • 1. 发明申请
    • TITANIUM BEARING MATERIAL FLOW CONTROL IN THE MANUFACTURE OF TITANIUM TETRACHLORIDE USING A COMBINATION OF FEEDBACK AND FEED FORWARD RESPONSES
    • 使用反馈和进给前向响应的组合制造钛酸四丁酯制造中的钛材料轴承材料流量控制
    • WO2011028869A1
    • 2011-03-10
    • PCT/US2010/047627
    • 2010-09-02
    • E.I. DU PONT DE NEMOURS AND COMPANYMERKLE, James, Elliott, Jr.BEETS, Raymond, Roy, Jr.
    • MERKLE, James, Elliott, Jr.BEETS, Raymond, Roy, Jr.
    • C22B34/12B01J8/24C01G23/02
    • C22B34/1231B01J8/1809C01G23/022C01P2002/52C01P2006/80C22B34/1222Y02P10/23Y10T436/12
    • This disclosure relates to process for controlling chlorination reactions in manufacturing titanium tetrachloride in a fluidized bed reactor, optionally followed by processing to form a titanium product comprising a minor amount of silica, the process comprising: (a) feeding carbonaceous material, titanium bearing material comprising an amount of silica, and chlorine to the fluidized bed reactor to form a gaseous stream, and condensing the gaseous stream to form titanium tetra-chloride, a non- condensed gas stream and a condensable product stream, wherein at least one of the titanium tetrachloride and the non-condensed gas stream comprise silicon tetrachloride; (b) analyzing the non-condensed gas stream, the titanium tetrachloride or both, to determine the analyzed concentration of silicon tetrachloride; (c) identifying a set point concentration of silicon tetrachloride based on the desired amount of silica in the titanium product; (d) calculating the difference between the analyzed concentration of silicon tetra-chloride and the set point concentration of silicon tetrachloride; (e) measuring the titanium tetrachloride flow to a processing reactor that releases chlorine; (f) measuring the flow of fresh chlorine added to the fluidized bed; (g) measuring the flow of the titanium bearing material added to the fluidized bed reactor and establishing a historic average flow of the titanium bearing material added to the fluidized bed reactor; (h) calculating the chlorine released from the titanium tetrachloride that is processed using the titanium tetrachloride flow data from step (e); (i) calculating the total chlorine flow to the fluidized bed reactor by adding the chlorine flow in step (f) to the chlorine flow calculated in step (h) and establishing a historic average chlorine flow; (j) calculating a unit titanium bearing material consumption per unit chlorine; (k) calculating an estimated current consumption rate of titanium bearing material based on the total chlorine flow from step (i) times the unit titanium bearing material consumption per unit chlorine from step (j); and (I) generating a signal based on difference generated in step (d) that provides a feedback response and combining this to the estimated current consumption rate of titanium bearing material from step (k) to provide a feed forward response to control the flow of the titanium bearing material into the fluidized bed reactor.
    • 本公开涉及在流化床反应器中控制制造四氯化钛中的氯化反应的方法,任选地随后加工形成包含少量二氧化硅的钛产品,该方法包括:(a)将含碳材料,含钛材料 一定量的二氧化硅和氯流到流化床反应器以形成气流,并冷凝气流以形成四氯化钛,非冷凝气流和可冷凝产物流,其中至少一种四氯化钛 并且所述非冷凝气流包含四氯化硅; (b)分析未冷凝的气流,四氯化钛或二者,以确定分析的四氯化硅的浓度; (c)基于钛产品中所需量的二氧化硅确定四氯化硅的设定点浓度; (d)计算分析的四氯化硅浓度与四氯化硅的设定点浓度之间的差异; (e)测量四氯化钛流向排放氯的处理反应器; (f)测量添加到流化床中的新鲜氯的流动; (g)测量添加到流化床反应器中的钛轴承材料的流量,并建立添加到流化床反应器中的钛轴承材料的历史平均流量; (h)计算使用来自步骤(e)的四氯化钛流量数据处理的四氯化钛释放的氯; (i)通过将步骤(f)中的氯流量加入到步骤(h)中计算的氯气流量并建立历史平均氯气流量来计算流入床反应器的总氯流量; (j)计算单位钛单位含钛材料消耗量; (k)基于来自步骤(i)的总氯流量计算来自步骤(j)的单位含钛单位钛的单位钛轴承材料消耗量的钛轴承材料的估计电流消耗率; 和(I)基于提供反馈响应的步骤(d)中产生的差异产生信号,并将其与来自步骤(k)的钛轴承材料的估计电流消耗率相结合,以提供前馈响应来控制 钛轴承材料进入流化床反应器。