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    • 4. 发明申请
    • FILTERS FOR FILTERING MOLTEN METALS AND ALLOYS
    • 用于过滤金属和合金的过滤器
    • WO2003064716A2
    • 2003-08-07
    • PCT/US2003/002327
    • 2003-01-27
    • PCC STRUCTURALS, INC.STEFANSSON, NjallSPRINGGATE, Mark, E.BARRETT, James, R.STURGIS, David, HowardAULT, James, E.DURBIN, Patrick, J.NIKOLAS, Douglas, Gene
    • STEFANSSON, NjallSPRINGGATE, Mark, E.BARRETT, James, R.STURGIS, David, HowardAULT, James, E.DURBIN, Patrick, J.NIKOLAS, Douglas, Gene
    • C22F
    • C22B9/023B22C9/086B22D43/004Y02P10/234
    • A molten metal or molten metal alloy is filtered to remove contaminants. Filters may include imaging agents, especially those useful for N-ray radiography, X-ray analysis, and neutron activation. Currently preferred imaging agents include gadolinia and tungsten. Currently preferred refractory materials include yttria, zirconia, tantalum, tungsten and rhenium. A homogenous distribution of refractory and imaging materials may be accomplished by vacuum impregnation, chemical vapor deposition, physical vapor deposition, chemical vapor infiltration, fusing, cocalcining, alloying, and physical mixing. Filters substantially resistant to chemical and mechanical degradation may be used. For example, filters may be constructed with at least an outer layer of the filter comprising yttria. Filters may define a porosity and mesh size for efficient filtration and to exclude the maximum allowed size of defects for the particular application. Castings may be analyzed for inclusions by X-ray analysis, neutron activation, and N-ray radiography. Preferred methods for filtering melts include providing a filter including an imaging agent and filtering the melt into a mold to cast a metal article. Filtration may include heating the filter during filtration. The melt may include any molten metal or metal alloy, particularly aluminum, steel, alloys of titanium, chromium, nickel, cobalt and alloys thereof.
    • 过滤熔融金属或熔融金属合金以除去污染物。 过滤器可以包括成像剂,特别是用于N射线摄影,X射线分析和中子活化的成像剂。 目前优选的成像剂包括氧化钆和钨。 目前优选的耐火材料包括氧化钇,氧化锆,钽,钨和铼。 耐火和成像材料的均匀分布可以通过真空浸渍,化学气相沉积,物理气相沉积,化学气相渗透,熔化,共烧,合金化和物理混合来完成。 可以使用基本上耐化学和机械降解的过滤器。 例如,过滤器可以被构造成具有包括氧化钇的过滤器的至少外层。 过滤器可以定义孔隙率和筛网尺寸以便有效过滤,并排除特定应用中允许的最大尺寸的缺陷。 可以通过X射线分析,中子活化和N射线照相分析铸件的夹杂物。 用于过滤熔体的优选方法包括提供包括成像剂的过滤器并将熔体过滤到模具中以铸造金属制品。 过滤可能包括在过滤过程中加热过滤器。 熔体可以包括任何熔融金属或金属合金,特别是铝,钢,钛,铬,镍,钴及其合金。