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1. 发明授权

US08910381B2 Helical gear and method of manufacturing the same 有权
标题翻译：螺旋齿轮及制造方法相同
公开(公告)号：US08910381B2
公开(公告)日：2014-12-16
申请号：US12412875
申请日：2009-03-27
申请人： Shinji Kitaoka , Keisuke Atsumi , Koji Takaira , Seiji Hiroshima , Takaaki Shimizu
发明人： Shinji Kitaoka , Keisuke Atsumi , Koji Takaira , Seiji Hiroshima , Takaaki Shimizu
IPC分类号： B21H5/00 , B21H5/02 , F16H55/08
CPC分类号： B21H5/022 , F16H55/0886 , Y10T29/49467 , Y10T29/49476 , Y10T29/49478 , Y10T74/19698 , Y10T409/101431
摘要： A method of manufacturing a helical gear, includes a gear cutting process for forming a roughly-processed gear by applying a gear cutting to an outer circumferential surface of a blank, and a tooth surface forming process for forming a tooth surface by pressing a rolling die against a roughly-processed tooth surface of the roughly-processed gear, wherein a length of a portion of the roughly-processed tooth surface, to which a plastic deformation is applied by the rolling die, in a face width direction is formed to be shorter than a length of a face width of the roughly-processed tooth surface.
摘要翻译：一种螺旋齿轮的制造方法包括：通过对坯料的外周面施加齿轮切削来形成粗加工齿轮的齿轮切削加工，以及通过对轧制模具进行压制而形成齿面的齿面成形工序相对于粗加工齿轮的大致加工齿面，其中，在面宽度方向上由粗轧加工塑性变形的粗加工齿面的一部分的长度形成为较短比粗加工齿面的面宽度长。

2. 发明授权

US08256964B2 Plain bearing, method for production, and use of the plain bearing 失效
标题翻译：滑动轴承的滑动轴承，生产方法和滑动轴承的使用
公开(公告)号：US08256964B2
公开(公告)日：2012-09-04
申请号：US12227327
申请日：2007-04-25
申请人： Konrad Roeingh , Karl Keller
发明人： Konrad Roeingh , Karl Keller
IPC分类号： F16C33/08 , B21H5/00
CPC分类号： C23C26/02 , C23C10/28 , F16C13/02 , F16C33/127 , F16C33/14 , F16C2223/46 , F16C2240/60 , F16C2322/12
摘要： In the case of a plain bearing having at least one support part (25), which is composed of an iron-containing base material, of a bearing sleeve (24) which is provided at the raceway side with a coating (8, 26) which is composed of a coating material, is formed as a melted-on layer and is metallurgically connected to the base material by an FeSn2-containing connecting zone (9), it is possible to obtain a long service life in that the thickness for the FeSn2-containing connecting zone (9) is at most 10 μm.
摘要翻译：在具有由含铁基材构成的至少一个支撑部分（25）的滑动轴承的情况下，轴承套筒（24）在滚道侧设置有涂层（8,26）由涂层材料构成，形成为熔融层，并通过含FeSn2的连接区域（9）与基材冶金连接，可以获得长的使用寿命，因为其厚度为含FeSn2的连接区域（9）为10μm以下。

3. 发明申请

US20050138980A1 Worm shaft and method for manufacturing the same 失效
标题翻译：蜗杆轴及其制造方法
公开(公告)号：US20050138980A1
公开(公告)日：2005-06-30
申请号：US11012188
申请日：2004-12-16
申请人： Koji Kidowaki
发明人： Koji Kidowaki
IPC分类号： F16H1/16 , B21H3/06 , B21H5/00 , B21H5/02
CPC分类号： B21H5/005 , B21H5/027
摘要： An object of the present invention is to provide a method of manufacturing a rotational shaft having a worm, wherein a worm portion has a small bending amount. According to the method of the invention, a worm portion is formed at a worm forming portion by a rolling process with rolling dies, and a small diameter portion is formed at least at one axial end of the worm forming portion, wherein a diameter of the small diameter portion is smaller than a diameter of a bottom of a worm tooth to be formed at the worm forming portion, so that surplus material portion of the worm forming portion can flow toward the small diameter portion.
摘要翻译：本发明的目的是提供一种制造具有蜗杆的旋转轴的方法，其中蜗杆部具有小的弯曲量。根据本发明的方法，通过轧制过程在蜗杆形成部分形成蜗杆部分，并且在蜗杆形成部分的至少一个轴向端处形成小直径部分，其中直径小直径部分小于在蜗杆形成部分形成的蜗杆齿的底部的直径，使得蜗杆形成部分的剩余材料部分能够朝向小直径部分流动。

4. 发明授权

US6161409A Process and device for manufacturing a gear part with outer teeth 失效
标题翻译：用于制造具有外齿的齿轮部件的工艺和装置
公开(公告)号：US6161409A
公开(公告)日：2000-12-19
申请号：US230503
申请日：1999-01-26
申请人： Udo Friese
发明人： Udo Friese
IPC分类号： B21D53/28 , B21H1/04 , B21H5/00 , B21H5/02
CPC分类号： B21H5/02 , B21D53/28 , B21H1/04 , Y10T29/49471
摘要： A process is disclosed for manufacturing a gear part with outer teeth from a metallic workpiece shaped as a circular blank or predrawing. The gear part has a hub surface with outward projecting teeth. The workpiece is flattened in its circumferential area and the teeth are formed without cutting by a toothed roller (5) mounted in a freely rotary manner. While the teeth are formed by flattening the workpiece, the toothed roller (5) is fixed in the radial direction so as to not move towards the feeding axis of the spindle. The edge of a circular blank may be curled or thickened or the cylindrical edge of a potshaped predrawing may be collapsed.
摘要翻译： PCT No.PCT / DE96 / 01641 Sec。 371日期：1999年6月26日 102（e）日期1996年6月26日PCT提交1996年9月3日PCT公布。第WO98 / 06521号公报日期1998年2月19日公开了一种用于制造齿形部件的方法，所述齿轮部件具有来自形状为圆形坯料或预拉制的金属工件的外齿。齿轮部分具有带外向突出齿的轮毂表面。工件在其圆周区域中变平，并且齿形成而不用以自由旋转的方式安装的齿轮（5）进行切割。当通过使工件平坦化而形成齿时，齿轮5在径向方向上固定，从而不会朝主轴的进给轴线移动。圆形坯料的边缘可能会卷曲或增厚，或者可能使盆形预制的圆柱形边缘倒塌。

5. 发明授权

US5930896A Apparatus and method for forming a gear 失效
标题翻译：用于形成齿轮的装置和方法
公开(公告)号：US5930896A
公开(公告)日：1999-08-03
申请号：US818610
申请日：1997-03-14
申请人： Hideyasu Akiyoshi , Shigeo Murata , Fumitaka Nishimura
发明人： Hideyasu Akiyoshi , Shigeo Murata , Fumitaka Nishimura
IPC分类号： B21H5/00 , B21D53/28 , B21H5/02
CPC分类号： B21H5/02 , B21D53/28 , Y10T29/49471
摘要： A rolling process for producing a spur gear. The process comprises the following steps: (a) bringing gear teeth of a generally wheel-shaped toothed tool into press contact with a peripheral portion of a generally wheel-shaped gear material at which portion gear teeth are to be formed; and (b) bringing gear teeth of a generally wheel-shaped backup roller into press contact with the peripheral portion of the gear material in course of formation of the gear teeth under rolling so that the gear teeth of the backup roller are to be in mesh with the gear teeth formed at the peripheral portion of the gear material under the action of the toothed tool. The backup roller has an inclined section for forming a chamfered portion of each tooth of the spur gear to be produced. The inclined section is located at a position corresponding to the chamfered portion of the spur gear.
摘要翻译：用于生产正齿轮的轧制工艺。该方法包括以下步骤：（a）将大致轮形的齿形工具的齿轮齿与大致轮形的齿轮材料的周边部分压接，在该齿轮齿的齿轮齿部分将形成齿轮齿; 并且（b）在滚动时形成齿轮齿的过程中使大致轮形的支撑辊的齿轮齿与齿轮材料的周边部分压接，使得支撑辊的齿轮齿啮合在齿轮工具的作用下齿轮齿形成在齿轮材料的周边部分。支撑辊具有用于形成待制造的正齿轮的每个齿的倒角部分的倾斜部分。倾斜部位于与正齿轮的倒角部对应的位置。

6. 发明授权

US5809649A Method for the manufacture of a machine part having external toothing 失效
标题翻译：用于制造具有外齿的机器部件的方法
公开(公告)号：US5809649A
公开(公告)日：1998-09-22
申请号：US801465
申请日：1997-02-18
申请人： Karl-Heinz Kostermeier
发明人： Karl-Heinz Kostermeier
IPC分类号： B21D22/16 , B21D19/12 , B21D53/28 , B21H1/04 , B21H5/00 , B21H5/02
CPC分类号： B21H5/02 , B21D53/28 , B21H1/04 , Y10T29/49471 , Y10T74/19935 , Y10T74/19949 , Y10T74/19963
摘要： A method for the manufacture of a machine part with external toothing from a circular sheet metal blank. According to this method the blank is fixed between a tool and a tail stock. Subsequently the circumferential edge of the circular sheet metal blank is bent by a first metal working roll towards the side of the tool by an angle of more than 180.degree. to form a curl. This curl is radially flattened with a second metal working roll. Subsequently the flattened curl is pressed against the tool with a gear cutting roll and shaped to form an external tooth system.
摘要翻译：用于制造具有来自圆形金属板坯的外齿的机器部件的方法。根据这种方法，坯料固定在工具和尾料之间。随后，圆形金属板坯的圆周边缘通过第一金属加工辊朝着工具侧弯曲大于180度的角度以形成卷曲。该卷曲用第二金属加工辊径向扁平化。随后，用齿轮切割辊将扁平的卷曲压在工具上并成形以形成外齿系统。

7. 发明授权

US5774986A Method and apparatus for cold-forming of toothed wheels from sheet metal 失效
标题翻译：从金属板冷成型齿轮的方法和装置
公开(公告)号：US5774986A
公开(公告)日：1998-07-07
申请号：US710770
申请日：1996-09-20
申请人： Fumitaka Nishimura , Hideyasu Akiyoshi , Shigeo Murata
发明人： Fumitaka Nishimura , Hideyasu Akiyoshi , Shigeo Murata
IPC分类号： B21D53/28 , B21H1/04 , B21H5/00 , B21H5/02 , B21D15/00
CPC分类号： B21H5/02 , B21D53/28 , B21H1/04 , Y10T29/49471 , Y10T29/49478
摘要： A toothed wheel is cold formed from a circular piece or plate of sheet metal by cold-forming an annular outer section of the sheet metal into a preform, while the sheet metal is held in a rotary holding unit and rotated about its preform axis. While the sheet metal is rotating, a thickening roller works against the sheet metal's an outer annular section to thicken the same and form a wheel having a generally uniform cross-sectional outer annular section and an integral central wall that extends radially inwardly from the outer annular section. The outer annular section is formed by a multi-stage cold rolling process, utilizing different thickening rollers. Then, while the preform is rotating, a curling roller works on the outer annular section to form an axially extending flange, forming a cylindrical or C-shaped wheel to form a final preform. Then, while the final preform is rotating, a tooth forming roller is meshed against the outer periphery of the flange. At the same time, a back-up roller engages the flange at a different location to further shape the flange.
摘要翻译：通过将金属片的环形外部部分冷成型为预成型体，同时将金属板保持在旋转保持单元中并围绕其预制件轴线旋转，由圆板或金属板形成冷齿轮。当金属片旋转时，增厚辊对着金属板的外部环形部分加压，并形成具有大体上均匀的横截面外部环形部分的轮和从外部环形部分径向向内延伸的整体中心壁部分。外环形部分通过多级冷轧方法形成，利用不同的增厚辊。然后，当预成型件旋转时，卷边辊在外环形部分上工作以形成轴向延伸的凸缘，形成圆柱形或C形轮以形成最终的预制件。然后，当最终的预成型件旋转时，齿形辊与凸缘的外周啮合。同时，备用辊在不同的位置接合凸缘，以进一步使凸缘成形。

8. 发明授权

US5722138A Apparatus for manufacturing toothed gears 失效
标题翻译：齿轮制造装置
公开(公告)号：US5722138A
公开(公告)日：1998-03-03
申请号：US680847
申请日：1996-07-16
申请人： Shigeaki Yamanaka
发明人： Shigeaki Yamanaka
IPC分类号： B21H5/00 , B21H1/04 , B21H5/02 , B21J1/06 , B21J5/06 , B21K1/30 , B23P15/14 , B23P23/00
CPC分类号： B23P15/14 , B21H5/02 , B21H1/04 , Y10T29/49467 , Y10T29/49471 , Y10T29/51 , Y10T29/519
摘要： A disc-shaped material is prepared by punching a high carbon steel plate or soft steel plate, and the disc-shaped material is fixed in position. An outer peripheral portion of the disc-shaped material is heated to a temperature of 400.degree.-500.degree. C. by means of a high frequency heater. The outer peripheral portion of the disc-shaped material is swaged to form a thickened portion by a swaging die and the thickened portion is then spun to plastically form a toothed gear to the outer peripheral portion of the disc-shaped material in two steps of coarse working and finish working by spinning dies. The thus formed toothed gear is further heated as occasion demands to a temperature of about 900.degree. C. for quenching.
摘要翻译：通过冲压高碳钢板或软钢板制备盘形材料，并且将盘形材料固定就位。通过高频加热器将盘状材料的外周部分加热至400〜-500℃的温度。圆盘状材料的外周部通过型锻模具进行锻造以形成加厚部分，然后将增厚部分旋转，以两步粗糙地塑造形成盘形材料的外周部分的齿形齿轮通过旋转模具工作和完成工作。如此形成的齿形齿轮根据需要进一步加热至约900℃的温度以进行淬火。

9. 发明授权

US5515708A Roll-forming die for helical gears 失效
标题翻译：用于螺旋齿轮的成型模具
公开(公告)号：US5515708A
公开(公告)日：1996-05-14
申请号：US271067
申请日：1994-07-05
申请人： Charles T. D'Agostino
发明人： Charles T. D'Agostino
IPC分类号： B21H5/00 , B21H5/02 , B30B15/02 , B21B27/00 , B21D15/00 , B21H3/04
CPC分类号： B21H5/00 , B21H5/02
摘要： Four different designs for the teeth of a rolling die are disclosed. A pair of the disclosed dies is used to form helical teeth in a cylindrical rod workpiece. All four of the disclosed die tooth embodiments are variations of a common design feature: Namely, at least one segment of the tooth profile for the first tooth of the start portion of the die is formed with a pressure angle substantially larger than the pressure angle of the final basic profile geometry desired for the teeth, and then the profiles of the successive die teeth for the start portion are formed so that the pressure angle of each successive die tooth progressively and gradually decreases in magnitude from the pressure angle of the first tooth until the pressure angle of the final die tooth of the start section is substantially the same as the pressure angle of the desired workpiece teeth.
摘要翻译：公开了用于轧制模具的齿的四种不同的设计。一对所公开的模具用于在圆柱形杆工件中形成螺旋齿。所公开的模具实施例中的所有四个都是共同的设计特征的变型：即，模具的起始部分的第一个齿的齿廓的至少一个部分形成有一个大致大于压力角形成齿的最终基本轮廓几何形状，然后形成用于起始部分的连续模齿的轮廓，使得每个相继的模齿的压力角逐渐地从第一齿的压力角逐渐减小直到起始部分的最终模齿的压力角基本上与期望的工件齿的压力角相同。

10. 发明授权

US5408897A Worm, onto which a bearing stud is formed, especially for a windshield wiping system 失效
标题翻译：蜗轮，其上形成有轴承螺栓，特别是用于挡风玻璃擦拭系统
公开(公告)号：US5408897A
公开(公告)日：1995-04-25
申请号：US39029
申请日：1993-04-01
申请人： Robert Klinar
发明人： Robert Klinar
IPC分类号： B60S1/26 , B21H5/00 , B21H7/18 , B60S1/16 , F16C35/063 , F16H1/16 , F16H55/22 , F16H55/02
CPC分类号： F16C35/063 , B21H5/005 , B21H7/182 , B60S1/166 , F16H55/22 , F16H1/16 , Y10T29/49469 , Y10T29/49471 , Y10T74/19828
摘要： A bearing having to be assembled onto a shaft with a worm by passing over the worm where the diameter of the bearing section is larger than the outside diameter of the worm can be produced in a manner which saves material if not only the worm, but also the bearing section is non-cuttingly formed by rolling the basic material. It is possible to grind the bearing section at the outside, if necessary, and in an advantageous way, so that it is true to size and cylindrical.
摘要翻译： PCT No.PCT / EP92 / 01718 Sec。 371日期：1993年4月1日 102（e）日期1993年4月1日PCT提交1992年7月29日PCT公布。公开号WO93 / 03296 日期：1993年2月18日。轴承必须通过穿过蜗杆的方式组装在具有蜗杆的轴上，其中轴承部分的直径大于蜗杆的外径，可以以节省材料的方式产生不仅蜗杆，而且轴承部分是通过滚动基本材料而非切割形成的。如果需要，可以以有利的方式在外部研磨轴承部分，使得其尺寸和圆柱体是真实的。

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