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    • 1. 发明授权
    • Machine tool control system and method utilizing metal mold arrangement
information
    • 机床控制系统及利用金属模具配置信息的方法
    • US5943240A
    • 1999-08-24
    • US728181
    • 1996-10-09
    • Kaoru Nakamura
    • Kaoru Nakamura
    • B21D28/12B23Q3/155B23Q3/16G05B19/418G06F19/00G06G7/64G06G7/66
    • G05B19/4187B21D28/12B23Q3/15573B23Q3/16Y02P90/04Y02P90/205Y10T483/132Y10T483/134
    • A machine tool control system and method are provided that utilize metal mold arrangement information to improve machining efficiency and control. According to the disclosure, a machining schedule, a machining program and metal mold information (indicating the characteristic properties of a metal mold to carry out machining) are transferred to a controller for controlling a CNC device and a machine tool unit (e.g., a turret punch press). The controller transfers the metal mold information for the machining program to the CNC device by a different transfer route than that of the machining program. The CNC device searches for a metal mold specified by the metal mold information based on metal mold arrangement information stored in a file. The metal mold arrangement information indicates each metal mold that is located in the machine tool unit. If a specified metal mold is not present, a metal mold exchange instruction is issued so that the specified metal mold may be set in the machine tool unit to carry necessary machining operations.
    • 提供了利用金属模具配置信息提高加工效率和控制的机床控制系统和方法。 根据公开内容,将加工程序,加工程序和金属模具信息(指示进行加工的金属模具的特性)传送到用于控制CNC装置和机床单元(例如,转塔 冲压机)。 控制器通过与加工程序不同的传送路径将加工程序的金属模具信息传送到CNC设备。 CNC设备基于存储在文件中的金属模具布置信息来搜索由金属模具信息指定的金属模具。 金属模具配置信息表示位于机床单元中的每个金属模具。 如果不存在指定的金属模具,则发出金属模具交换指令,使得可以在机床单元中设置指定的金属模具以进行必要的加工操作。
    • 5. 发明授权
    • Method of controlling a sheet metal machining line and apparatus for
controlling the same
    • 控制钣金加工线的方法及其控制装置
    • US5880965A
    • 1999-03-09
    • US759527
    • 1996-12-05
    • Kaoru NakamuraNobuaki TamuraToshiyuki Koike
    • Kaoru NakamuraNobuaki TamuraToshiyuki Koike
    • B23Q41/08G05B19/418G06F19/00
    • B23Q41/08G05B19/41865G05B2219/34393Y02P90/10Y02P90/14Y02P90/20
    • A cell controller is provided that analyzes each unit machining schedule, which is referred to for manufacturing products, prior to the start of the assigned unit machining schedule. The data items in the schedule are analyzed include identification numbers of machining programs, the use or non-use of such identification numbers, the number of workpieces to be machined, and a presence or absence of predetermined procedures (e.g., for exchanging metal molds, etc.) that are referred to for manufacturing the products. An operator is notified of any foreseeable schedule alarm condition, that will force the operation of the line of manufacturing products of a specific item to be suspended, so that the operator may be informed of the situation in advance. The foreseeable schedule alarm condition may arise for reasons such as an insufficient number of available workpieces and/or preparatory work to be done (e.g., an exchange of metal molds, etc.).
    • 提供了一个电池控制器,在分配的单元加工进度开始之前,分析每个单元加工进度表,这是制造产品所参考的。 分析时间表中的数据项目包括加工程序的识别号码,使用或不使用此类识别号码,待加工的工件数量以及有无预定程序(例如用于更换金属模具, 等等),用于制造产品。 通知运营商有任何可预见的进度报警条件,这将强制停止特定物品的制造产品线的运行,以便提前通知运营商的情况。 可预见的进度报警条件可能由于诸如可用的工件数量不足和/或要进行的准备工作(例如,更换金属模具等)而出现。
    • 6. 发明授权
    • Method and apparatus for detecting pallet full load state in sheet metal
machining line and method and apparatus for controlling sheet metal
machining line and work identifying apparatus
    • 用于检测钣金加工线中托盘满载状态的方法和装置以及用于控制钣金加工线和工件识别装置的方法和装置
    • US6052627A
    • 2000-04-18
    • US150903
    • 1998-09-10
    • Kaoru Nakamura
    • Kaoru Nakamura
    • B21D43/20B23Q7/14B23Q17/00B23Q41/08G06F19/00
    • B21D43/20B23Q17/00B23Q17/006B23Q41/08B23Q7/1426Y10S414/116
    • An apparatus for detecting a pallet full load state determines a pallet full load state while switching the upper limit value of the mounting height of workpieces according to workpiece size. The cell controller of an apparatus for controlling a sheet metal machining line estimates an occurrence or non-occurrence of a pallet full load state defined as a function of the overall height or the total weight of the workpieces loaded on the carrier pallet by analyzing the machining schedule when a machined workpiece is loaded on the carrier pallet and has a replacing carrier pallet good for the next workpiece to be loaded stand-by whenever appropriate. A workpiece identifying apparatus determines the XY dimensions of a batch of workpieces on a pallet by arranging a number of absolute reference points arranged on the pallet and a number of relative reference points arranged on the workpieces and calculating the differentials between the absolute reference points and the corresponding relative reference points and the XY dimensions of a square defined on the pallet. The workpiece identifying apparatus additionally determines the material of the workpieces from the surface images of the workpieces taken by the cameras it carries by sequentially referring to the surface image data stored in a surface image data storage master. The workpiece identifying apparatus further determines the thickness of each of the workpieces and the number of workpieces on the pallet by determining the height of the accumulated workpieces and the gaps between any adjacently arranged workpieces.
    • 用于检测货盘满载状态的装置在根据工件尺寸切换工件的安装高度的上限值的同时确定托盘满载状态。 用于控制钣金加工线的装置的电池控制器通过分析加工的方式来估计托盘满载状态的发生或不发生,其被定义为加载在托盘上的工件的总高度或总重量的函数 当加工的工件装载在承载托盘上并且具有适合于待加载待机的待加工待机工件的替换托架托盘时,可以计划。 工件识别装置通过布置布置在托盘上的多个绝对参考点和布置在工件上的多个相对参考点来确定托盘上的一批工件的XY尺寸,并计算绝对参考点和 相应的相对参考点和托盘上定义的正方形的XY尺寸。 工件识别装置通过顺序地参照存储在表面图像数据存储主机中的表面图像数据,从其携带的相机拍摄的工件的表面图像另外确定工件的材料。 工件识别装置通过确定累积的工件的高度和任何相邻布置的工件之间的间隙,进一步确定每个工件的厚度和托盘上的工件的数量。
    • 9. 发明授权
    • Machine tool control system
    • 机床控制系统
    • US5757648A
    • 1998-05-26
    • US713848
    • 1996-09-12
    • Kaoru Nakamura
    • Kaoru Nakamura
    • B23Q41/06B23Q41/08G05B19/418G06F19/00G09G7/64G09G7/66
    • B23Q41/06B23Q41/08G05B19/41865G05B2219/32258G05B2219/32303Y02P90/20
    • A machine tool control system is provided that controls a plurality of machining equipment by transferring, from a tool center, schedules for each machining equipment to a plurality of terminals which correspond to the plurality of machining equipment, respectively. The machine tool control system includes a controller for storing a plurality of schedules for the plurality of machining equipment. During operation, the system analyzes the current operating condition of the plurality of machining equipment through the respective terminals, and selects a schedule which is currently capable of being processed by each of the plurality of machining equipment from the plurality of schedules. The schedule that is selected is then transferred to each of the plurality of terminals corresponding to each of the plurality of machining equipment. A machining program converting system is also provided that converts an original machining program corresponding to one of the machining equipment into a compatible machining program for a substitutive machining equipment when the current operating condition of the machining equipment is determined to be in an overload condition or a trouble condition, and when it is determined that the original machining program is not compatible for the substitutive machining equipment.
    • 提供了一种机床控制系统,其通过从工具中心向每个加工设备分配对应于多个机械设备的多个端子来分别控制多个加工设备。 机床控制系统包括用于存储多个加工设备的多个时间表的控制器。 在操作期间,系统通过各个终端分析多个加工设备的当前操作状态,并从多个时间表中选择当前能够由多个加工设备中的每一个进行处理的调度。 然后将所选择的日程传送到与多个加工设备中的每一个对应的多个终端中的每一个。 还提供了一种加工程序转换系统,当将加工设备的当前操作条件确定为处于过载状态时,将对应于一个加工设备的原始加工程序转换为替代加工设备的兼容加工程序 故障条件,以及当确定原始加工程序与替代加工设备不兼容时。