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    • 1. 发明授权
    • Elongated finned backup rollers having multiple magnetized fins for
guiding and stabilizing an endless, flexible, heat-conducting casting
belt
    • 细长的带翅片的支撑辊具有多个磁化翅片,用于引导和稳定环形,柔性,导热的铸造带
    • US5728036A
    • 1998-03-17
    • US677882
    • 1996-07-10
    • Valery G. KaganR. William Hazelett
    • Valery G. KaganR. William Hazelett
    • F16C13/00B22D11/06G03G19/00
    • B22D11/0677
    • Elongated finned backup rollers have multiple magnetized fins for rolling contact with a moving endless, flexible, thin-gauge, heat-conducting, magnetically soft ferromagnetic casting belt for guiding and stabilizing the belt against thermal distortion while it moves along the mold cavity being heated at its front surface by heat from molten metal while being cooled at its reverse surface by flowing liquid coolant. Each finned backup roller includes an elongated, non-magnetic shaft rotatable around its axis and having multiple annular fins of magnetically soft ferromagnetic material fitted onto the shaft spaced along the shaft. The fins have circular perimeter rims for rolling contact with the reverse surface of a belt. Intervening collar shaped reach-out permanent magnets are mounted on the shaft between successive fins. The fins and reach-out collar magnets alternate in sequence along the length of the roller. The reach-out collar magnets are magnetized in a direction parallel with the axis of the roller. Thus, fins become magnetized by the magnets with their perimeters having alternate North and South magnetic polarities in sequence along the roller. In addition to attraction of the belt by magnetic flux which passes through small localized rim-contact regions where fin rims are rolling on the belt surface, the belt also is attracted toward the fins by reach-out magnetic flux extending out in three-dimensional patterns toward the belt from the rim and also from tapered side surfaces of each fin.
    • 细长的翅片支撑辊具有多个磁化翅片,用于与移动的无端,柔性,薄规,导热,磁软铁磁铸造带滚动接触,用于在沿着加热模具腔的模腔移动时引导和稳定皮带以防止热变形 其表面通过来自熔融金属的热量,同时通过流动液体冷却剂在其反向表面处被冷却。 每个翅片支撑辊包括可围绕其轴线旋转的细长的非磁性轴,并且具有安装在沿轴间隔开的轴上的多个磁性软铁磁材料的环形翅片。 翅片具有用于与带的反面滚动接触的圆形周边轮缘。 插入式环形伸出永磁体安装在连续翅片之间的轴上。 翅片和伸出式轴环沿着辊的长度顺序交替。 伸出的轴环磁铁在与滚子的轴线平行的方向上被磁化。 因此,翅片被磁体磁化,其周边沿着辊顺序地具有交替的北和南磁极性。 除了通过通过薄片边缘在带表面上滚动的小的局部边缘接触区域的磁通量吸引皮带之外,带也通过以三维图案延伸的伸出磁通而被吸引到翅片 从边缘朝向皮带,并且还从每个翅片的锥形侧表面。
    • 2. 发明授权
    • Permanent-magnetic hydrodynamic methods and apparatus for stabilizing a
casting belt in a continuous metal-casting machine
    • 用于在连续铸造机中稳定铸造带的永久磁流体动力学方法和装置
    • US5967223A
    • 1999-10-19
    • US885092
    • 1997-06-30
    • Valery G. KaganR. William Hazelett
    • Valery G. KaganR. William Hazelett
    • B22D11/06B22D11/124
    • B22D11/0685B22D11/0677
    • Permanent-magnetic hydrodynamic methods and apparatus stabilize a moving, flexible, thin-gauge, heat-conducting, magnetically soft ferromagnetic casting belt against thermal distortion while moving along a mold cavity being heated at its front surface by heat coming from molten metal being cast while being cooled at its reverse surface by flowing pumped liquid coolant. Hydro-magnetic devices are arranged in an array wherein flows of pumped coolant pass through fixedly throttling passageways feeding pressure pockets facing the belt's reverse surface. These pockets are shown rimmed by magnetic pole faces. Coolant issues from the pressure pockets as fast-moving films radiating therefrom and travelling in gaps between the belt's reverse surface and the pole faces. These films cool the belt and apply hydrodynamic forces levitating the belt spaced from the pole faces while the belt is stabilized in even condition by powerful reach-out magnetic attraction forces reaching out from these pole faces and extending across the gaps to the moving belt. Pumped liquid coolant is twice throttled: once in feeding into the pressure pockets and once again in flowing out from the pockets escaping over the pole faces which rim the pockets. A hydro-magnetic array includes powerful permanent magnets formed of unique permanent-magnetic material in magnetic circuits in the array providing reach-out magnetic attraction having unusual characteristics critical to successful operation of disclosed embodiments of the invention. A hydro-pillow array without magnets may be positioned downstream from the hydro-magnetic array.
    • 永磁式流体动力学方法和装置使移动的,柔性的,薄的,导热的,软磁性的铁磁铸造带稳定,以抵抗热变形,同时沿着正在被铸造的熔融金属的热量在其正面加热的模腔移动 通过流动泵送的液体冷却剂在其反面被冷却。 水力磁性装置以阵列布置,其中泵送的冷却剂流通过固定的节流通道,供给面向带的相反表面的压力袋。 这些口袋显示为磁极面。 冷却液从作为快速移动的膜的压力袋中发生,并且在带的反面和极面之间的间隙中行进。 这些膜冷却皮带并施加悬浮皮带与杆面间隔开的水动力,同时通过从这些极面伸出的强大的伸出的磁力吸引力使皮带稳定,并延伸穿过间隙到移动带。 泵送液体冷却液两次节流:一次进入压力袋,并再次从口袋中流出,从而在口袋周围的极面上逸出。 液压磁力阵列包括在阵列中的磁路中由独特的永磁材料形成的强大的永磁体,其提供具有对于本发明所公开的实施例的成功运行至关重要的不寻常特性的伸出磁吸引力。 没有磁体的水枕头阵列可以位于水力磁阵列的下游。
    • 5. 发明授权
    • Radial-flow distributor for wide uniform nonturbulent non-dribbling
pouring of molten metal into a continuous metal-casting machine-methods
and apparatus
    • 径向流量分配器,用于宽均匀的非湍流非滴管,将熔融金属浇注到连续的金属铸造机中 - 方法和装置
    • US5804136A
    • 1998-09-08
    • US756377
    • 1996-11-27
    • Valery G. Kagan
    • Valery G. Kagan
    • B22D11/06B22D11/10B22D11/11B22D11/112B22D11/116B22D11/117B22D11/119B22D11/16B22D11/00
    • B22D11/064
    • A radial-flow, wide-pouring molten-metal distributor comprising a curved or arcuate overflow weir which is normally horizontal on its top and which is concave on its upstream side as viewed from above. Over this arc-shaped overflow weir flows molten metal to be continuously cast in an open pool. An impetus is thereby imparted to the molten metal along diverging radial lines. The flow so impelled continues radially onto a horizontal apron. The flow spreads fanwise to the desired width which may be as much as six times the width of the weir. Thence, the metal cascades or flows uniformly into the casting apparatus. The overflow weir is preferably supplemented by a skimmer mounted above it in substantially uniform spaced aligned relationship, thereby completing a slot beneath the skimmer through which the molten metal flows. When employed for the casting of wide, thin product, the invention results in a far more uniform and gentle distribution of metal than heretofore available. Dribbling and "beards" are eliminated. Swirls and porosity are reduced. The temperature profile across the section being cast is rendered more uniform, thereby permitting a lower temperature of the supply of molten metal entering this novel distributor.
    • 径向流动的,广泛浇注的熔融金属分配器包括弯曲或弓形的溢流堰,其在其顶部上通常是水平的,并且如上所述从其上游侧是凹的。 在这个弧形溢流堰上流动熔融金属,以连续铸造在一个开放的池中。 从而沿着发散的径向线赋予熔融金属的动力。 如此推动的流体径向延伸到水平围裙。 流量散布到期望的宽度,其可以是堰的宽度的六倍。 因此,金属级联或均匀地流入铸造装置。 溢流堰优选由安装在其上方的基本上均匀间隔对齐的关系的撇渣器补充,由此完成熔融金属流过的撇渣器下方的槽。 当用于铸造宽,薄的产品时,本发明导致比迄今可获得的金属更均匀和温和的金属分布。 盘带和“胡须”被淘汰。 漩涡和孔隙率降低。 铸造的部分的温度曲线变得更均匀,从而允许进入该新型分配器的熔融金属供应的较低温度。
    • 6. 发明授权
    • Non-rotating, levitating, cylindrical air-pillow method for supporting and guiding an endless flexible casting belt into the entrance of a continuous metal-casting machine
    • 用于将连续的柔性铸造带支撑并引导到连续金属铸造机的入口中的不旋转,悬浮,圆柱形的空气枕式
    • US06575226B2
    • 2003-06-10
    • US10135327
    • 2002-04-30
    • Valery G. Kagan
    • Valery G. Kagan
    • B22D1106
    • B22D11/0677
    • Non-rotating, belt-levitating, cylindrical air-pillow method supporting and guiding a moving, tensed, flexible, heat-conductive casting belt along a convex, cylindrically shaped path toward an entrance into a continuous casting machine. Pressurized air is applied in belt-levitating relation to the inner surface of the casting belt moving along the path. Stationary belt-guiding elements define the path. Pressurized air is fed through throttling passages communicating with regions between stationary elements or communicating with outwardly facing stationary plateau surfaces. For reducing flexural stress in the belt moving toward the entrance, a variable radius R+ progressively increases toward the entrance. Escape of pressurized air is restricted by throttling barrier on a perimeter of the belt path. A cylindrical shell supports the stationary elements and is adjacent to a plenum chamber feeding pressurized air through throttling passages in the shell.
    • 不旋转,带式悬浮的圆柱形空气枕头方法,沿着凸形的圆柱形路径,朝向连续铸造机的入口支撑和引导移动的,张紧的,柔性的导热铸造带。 加压空气与沿着路径移动的铸造带的内表面以皮带漂浮的关系施加。 固定皮带引导元件定义路径。 加压空气通过与静止元件之间的区域连通或与面向外的固定平台表面连通的节流通道供给。 为了减少带子朝向入口移动的弯曲应力,可变半径R +朝向入口逐渐增加。 加压空气的逃逸受到带路径周边上的节流障碍的限制。 圆柱形壳体支撑静止元件并且邻近通过壳体中的节流通道供给加压空气的增压室。
    • 8. 发明授权
    • Method, system and apparatus employing permanent magnets having reach-out magnetic fields for electromagnetically transferring, braking, and metering molten metals feeding into metal casting machines
    • 使用永磁体的方法,系统和装置,其具有用于电磁转移,制动和计量进入金属铸造机器的熔融金属的到达磁场
    • US06378743B1
    • 2002-04-30
    • US09483813
    • 2000-01-15
    • Valery G. Kagan
    • Valery G. Kagan
    • C21C542
    • B22D11/064B22D11/10B22D39/003H02K44/00
    • Apparatus, system and method precisely, quickly control flow of molten metal to metal-casting apparatus by pumping, braking or throttling. The Faraday-Ampère principle of current flow in a unidirectional magnetic field is employed. Permanent magnets comprising neodymium or similar high-energy, rare-earth materials provide “reach-out” magnetism. These neo-magnets, usually shown as cubes, are arranged in various powerful configurations driving intense unidirectional magnetic field B across a non-magnetic gap many times larger than economically feasible otherwise. This gap accommodates a conduit for pressurizing and moving a flow of molten metal. In making multiple identical castings, a controlled, intermittent, predetermined flow of molten metal is fed to a series of identical individual molds. The invention obviates needs for operating metallurgical valves or expensive tilting mechanisms for metallurgical furnaces. Existing furnaces too low to permit inflow by gravity may be rendered usable by embodiments of this invention.
    • 设备,系统和方法精确地,通过泵送,制动或节流来快速地控制熔融金属流入金属铸造设备。 采用单向磁场中电流的法拉第安培原理。 包括钕或类似的高能量稀土材料的永磁体提供“伸出”的磁性。 通常以立方体表示的这些新磁体被布置成各种强大的配置,其驱动强度的单向磁场B跨越非经济可行的非磁性间隙。 该间隙容纳用于加压和移动熔融金属流的导管。 在制造多个相同的铸件时,控制的,间歇的,预定的熔融金属流被供给到一系列相同的单个模具。 本发明避免了冶金炉的操作需要或用于冶金炉的昂贵的倾斜机构。 现有的炉子太低,不能通过重力流入,可以通过本发明的实施例使其可用。
    • 10. 发明授权
    • Methods employing permanent magnets having reach-out magnetic fields for electromagnetically pumping, braking, and metering molten metals feeding into metal casting machines
    • 使用具有伸出磁场的永久磁铁的方法,用于电磁泵送,制动和计量馈送到金属铸造机中的熔融金属
    • US06732890B2
    • 2004-05-11
    • US10084556
    • 2002-02-26
    • Valery G. Kagan
    • Valery G. Kagan
    • B22D3700
    • B22D11/10B22D11/064B22D39/003F27D3/14F27D19/00H02K44/00H02K44/04
    • Method precisely, quickly controls flow of molten metal to metal-casting apparatus by pumping, braking or throttling. The Faraday-Ampére principle of current flow in a unidirectional magnetic field is employed. Permanent magnets comprising neodymium or similar high-energy, rare-earth materials provide “reach-out” magnetism. These neo-magnets, usually shown as cubes, are arranged in various powerful configurations driving intense unidirectional magnetic field B across a non-magnetic gap many times larger than economically feasible otherwise. This gap accommodates a conduit for pressurizing and moving a flow of molten metal. In making multiple identical castings, a controlled, intermittent, predetermined flow of molten metal is fed to a series of identical individual molds. The invention obviates needs for operating metallurgical valves or expensive tilting mechanisms for metallurgical furnaces. Existing furnaces too low to permit inflow by gravity may be rendered usable by embodiments of this invention.
    • 方法精确地,通过泵送,制动或节流来快速地控制熔融金属流入金属铸造设备。 采用单向磁场中电流流动的法拉第安培原理。 包括钕或类似的高能量稀土材料的永磁体提供“伸出”的磁性。 通常以立方体表示的这些新磁体被布置成各种强大的配置,其驱动强度的单向磁场B跨越非经济可行的非磁性间隙。 该间隙容纳用于加压和移动熔融金属流的导管。 在制造多个相同的铸件时,控制的,间歇的,预定的熔融金属流被供给到一系列相同的单个模具。 本发明避免了冶金炉的操作需要或用于冶金炉的昂贵的倾斜机构。 现有的炉子太低,不能通过重力流入,可以通过本发明的实施例使其可用。