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    • 2. 发明授权
    • High-strength porous silicon nitride body and process for producing the
same
    • 高强度多孔氮化硅体及其制造方法
    • US5780374A
    • 1998-07-14
    • US774612
    • 1996-12-30
    • Chihiro KawaiTakahiro MatsuuraAkira Yamakawa
    • Chihiro KawaiTakahiro MatsuuraAkira Yamakawa
    • C04B35/584C04B38/00C04B38/06
    • C04B38/00C04B38/06
    • A high-porosity and high-strength porous silicon nitride body comprises columnar silicon nitride grains and an oxide bond phase containing 2 to 15 wt. %, in terms of oxide based on silicon nitride, of at least one rare earth element, and has an SiO.sub.2 /(SiO.sub.2 +rare earth element oxide) weight ratio of 0.012 to 0.65 and an average pore size of at most 3.5 .mu.m. The porous silicon nitride body is produced by compacting comprising a silicon nitride powder, 2 to 15 wt. %, in terms of oxide based on silicon nitride, of at least one rare earth element, and an organic binder while controlling the oxygen content and carbon content of said compact; and sintering said compact in an atmosphere comprising nitrogen at 1,650.degree. to 2,200.degree. C. to obtain a porous body having a three-dimensionally entangled structure made up of columnar silicon nitride grains and an oxide bond phase, and having an SiO.sub.2 /(SiO.sub.2 +rare earth element oxide) weight ratio of 0.012 to 0.65.
    • 高孔隙率和高强度多孔氮化硅体包括柱状氮化硅颗粒和含有2至15wt。 至少一种稀土元素为基于氮化硅的氧化物的%,SiO 2 /(SiO 2 +稀土元素氧化物)的重量比为0.012〜0.65,平均孔径为3.5μm以下。 多孔氮化硅体通过压制而制成,其包含氮化硅粉末,2〜15重量% %,基于氮化硅的氧化物,至少一种稀土元素和有机粘合剂,同时控制所述成型体的氧含量和碳含量; 并在包含氮气的气氛中在1650℃-2200℃下烧结所述成型体,得到由柱状氮化硅晶粒和氧化物结合相构成的三维缠结结构的多孔体,并具有SiO 2 /(SiO 2 + 稀土元素氧化物)重量比为0.012〜0.65。
    • 3. 发明授权
    • Method of preparing silicon nitride porous body
    • 氮化硅多孔体的制​​备方法
    • US5846460A
    • 1998-12-08
    • US686818
    • 1996-07-26
    • Takahiro MatsuuraChihiro KawaiAkira Yamakawa
    • Takahiro MatsuuraChihiro KawaiAkira Yamakawa
    • B01D39/20B01D71/02B01J27/24B01J32/00B01J35/04C04B35/584C04B38/00C04B38/04
    • B01D67/0041B01D39/2079B01D71/02B01J27/24C04B38/00B01D2323/10C04B2111/00793C04B2111/0081
    • A silicon nitride ceramic porous body having excellent acid and alkali resistance, mechanical strength, and durability can be employed as a filter or a catalytic carrier. The silicon nitride porous body contains a plurality of silicon nitride crystal grains with pores formed in grain boundary parts thereof, or includes a body part and a pore part wherein the body part is formed by a plurality of silicon nitride crystal grains and the pore part forms a three-dimensional network structure. The body part is formed by at least 90 vol. % of silicon nitride crystal grains, which are directly bonded to each other. In order to prepare the finished ceramic porous body, a porous body compact which is mainly composed of silicon nitride, is brought into contact with an acid and/or an alkali so that a component other than silicon nitride is partially or entirely dissolved and removed from the compact. The compact is prepared from a mixed powder of silicon nitride powder and at least one of a rare earth compound powder, a transition metal compound powder, and a bismuth compound, which is heat treated in the temperature range from 1600.degree. C. to 2100.degree. C.
    • 可以使用具有优异的耐酸碱性,机械强度和耐久性的氮化硅陶瓷多孔体作为过滤器或催化载体。 氮化硅多孔体含有在其晶界部分形成有孔的多个氮化硅晶粒,或包括主体部分和孔部分,其中主体部分由多个氮化硅晶粒形成并且孔部分形成 一个三维网络结构。 身体部位形成至少90体积。 %的氮化硅晶粒直接接合。 为了制备成品陶瓷多孔体,将主要由氮化硅组成的多孔体压块与酸和/或碱接触,使得除了氮化硅以外的成分部分或全部溶解并从其中去除 紧凑型。 该压块由氮化硅粉末和稀土化合物粉末,过渡金属化合物粉末和铋化合物中的至少一种的混合粉末制备,其在1600℃至2100℃的温度范围内进行热处理 C。
    • 4. 发明授权
    • Ceramic porous body and method for preparing the same
    • 陶瓷多孔体及其制备方法
    • US5696042A
    • 1997-12-09
    • US531668
    • 1995-09-21
    • Takahiro MatsuuraChihiro KawaiAkira Yamakawa
    • Takahiro MatsuuraChihiro KawaiAkira Yamakawa
    • F01N3/02B01D39/20C04B35/626C04B38/00C04B35/584
    • C04B38/00C04B38/0051C04B2111/00793C04B2111/0081
    • A ceramic porous body for a filter or a catalyst carrier, having a structure in which voids each having the same volume as that of a sphere of 10 .mu.m to 500 .mu.m in diameter are formed and the voids are communicated with each other through smaller fine pores, the ceramic porous body having a volume fraction of the voids and the fine pores of from 15% to 60% and being formed of components 70% or higher by volume of which is silicon nitride. The ceramic porous body is prepared by mixing coarse silicon nitride powder with fine silicon nitride powder(s) at a mixing ratio by volume of the fine silicon nitride powder to the combined volume of the fine and coarse silicon nitride powders in the range of 1/99 to 1/2; adding one or more compounds of the group IIa elements, the group IIIa elements, transition metals, Al and Si in a range of 1% to 30% by volume as their oxides to the silicon nitride powder mixture; molding the resultant powder mixture; and sintering the molded body in a non-oxidizing atmosphere of at least 0.9 atm at a temperature ranging from 1100.degree. C. to 2000.degree. C.
    • 一种用于过滤器或催化剂载体的陶瓷多孔体,其结构是形成具有与直径为10μm至500μm的球体相同体积的空隙,并且空隙通过较小的相互连通 细孔,陶瓷多孔体的空隙体积分数和细孔为15%〜60%,由体积为70%以上的成分形成为氮化硅。 陶瓷多孔体是通过将氮化硅粉末与氮化硅微粉末的混合比例与氮化硅细粉末的体积比与在+ E范围内的微细和粗大的氮化硅粉末的组合体积进行混合来制备的 ,1/99 + EE至+ E,fra 1/2 + EE; 将一种或多种IIa族元素,IIIa族元素,过渡金属,Al和Si的化合物作为其氧化物以1体积%至30体积%的范围添加到氮化硅粉末混合物中; 模制所得粉末混合物; 并在1100〜2000℃的温度下在至少0.9atm的非氧化性气氛中烧结成型体。
    • 5. 发明授权
    • Ceramics porous body and method of preparing the same
    • 陶瓷多孔体及其制备方法
    • US5618765A
    • 1997-04-08
    • US367220
    • 1995-01-06
    • Hisao TakeuchiSeiji NakahataTakahiro MatsuuraChihiro Kawai
    • Hisao TakeuchiSeiji NakahataTakahiro MatsuuraChihiro Kawai
    • B01D39/20C04B38/00C04B35/58
    • C04B38/00B01D39/2075
    • A ceramics porous body having a high porosity as well as high strength is especially suitable for use as a filter for removing foreign matter from a fluid or as a catalytic carrier. The porous body has a porosity of at least 30% and comprises columnar ceramic grains having an aspect ratio of at least 3. In particular, the porous body comprises Si.sub.3 N.sub.4 grains, of which at least 60% are hexagonal columnar beta-Si.sub.3 N.sub.4 grains. The porous body further comprises at least one compound of a rare earth element in an amount of at least 1 vol.% and not more than 20 vol.% of an oxide of the rare earth element, and optionally at least one compound of elements of the groups IIa and IIIb of the periodic table and transition metal elements in an amount of not more than 5 vol.% of an oxide of each element. A compact of mixed powder obtained by adding the compound powder of the rare earth element to silicon nitride powder is heat treated in a nitrogen atmosphere at a temperature of at least 1500.degree. C., to prepare the silicon nitride ceramic porous body.
    • PCT No.PCT / JP94 / 00803 Sec。 371 1995年1月6日第 102(e)1995年1月6日PCT PCT 1994年5月19日PCT公布。 第WO94 / 27929号公报 日期1994年12月8日具有高孔隙率和高强度的陶瓷多孔体特别适合用作从流体或催化载体中除去异物的过滤器。 多孔体具有至少30%的孔隙率,并且包括纵横比至少为3的柱状陶瓷颗粒。特别地,多孔体包括Si 3 N 4晶粒,其中至少60%是六边形柱状β-Si 3 N 4晶粒。 所述多孔体还包含稀土元素的至少一种化合物,其量为所述稀土元素的氧化物的至少1体积%且不超过20体积%,以及任选的至少一种化合物 周期表的IIa和IIIb族和过渡金属元素的量不超过每种元素氧化物的5体积%。 在氮气氛下,在至少1500℃的温度下,将稀土元素的复合粉末添加到氮化硅粉末中而获得的混合粉末的压块进行热处理,制备氮化硅陶瓷多孔体。
    • 7. 发明授权
    • Method of preparing a ceramic porous body
    • 陶瓷多孔体的制​​备方法
    • US5695700A
    • 1997-12-09
    • US450379
    • 1995-05-25
    • Hisao TakeuchiSeiji NakahataTakahiro MatsuuraChihiro Kawai
    • Hisao TakeuchiSeiji NakahataTakahiro MatsuuraChihiro Kawai
    • B01D39/20C04B38/00C04B33/34C04B33/36C04B35/71C04B37/00
    • C04B38/00B01D39/2075
    • A ceramics porous body having high porosity as well as high strength is especially suitable for use as a filter for removing foreign matter from a fluid or as a catalytic carrier. The porous body has a porosity of at least 30% and comprises columnar ceramic grains having an aspect ratio of at least 3. In particular, the porous body comprises Si.sub.3 N.sub.4 grains, of which at least 60% are hexagonal columnar .beta.-Si.sub.3 N.sub.4 grains. The porous body further comprises at least one compound of a rare earth element in an amount of at least 1 volume % and not more than 20 volume % in terms of an oxide of the rare earth element, and optionally at least one compound of elements of the groups IIa and IIIb of the periodic table and transition metal elements in an amount of not more than 5 volume % in terms of an oxide of each element. A compact of mixed powder obtained by adding the compound powder of the rare earth element to silicon nitride powder is heat treated in a nitrogen atmosphere at a temperature of at least 1500.degree. C., to prepare the silicon nitride ceramic porous body.
    • 具有高孔隙率和高强度的陶瓷多孔体特别适合用作从流体或催化载体中除去异物的过滤器。 多孔体具有至少30%的孔隙率,并且包括具有至少3的纵横比的柱状陶瓷颗粒。特别地,多孔体包含Si 3 N 4晶粒,其中至少60%是六边形柱状β-Si 3 N 4晶粒。 多孔体还包含至少一种稀土元素化合物,其稀土元素的氧化物为至少1体积%且不超过20体积%,以及任选的至少一种化合物 元素周期表的IIa和IIIb族和过渡金属元素的量不大于每个元素的氧化物的5体积%。 在氮气氛下,在至少1500℃的温度下,将稀土元素的复合粉末添加到氮化硅粉末中而获得的混合粉末的压块进行热处理,制作氮化硅陶瓷多孔体。