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    • 4. 发明授权
    • Method for locating injector ball valve guide
    • 定位注射器球阀导向器的方法
    • US06360440B1
    • 2002-03-26
    • US09661230
    • 2000-09-13
    • Robert B. PerryKarl Jacob Haltiner, Jr.Michael Schneider
    • Robert B. PerryKarl Jacob Haltiner, Jr.Michael Schneider
    • B21D5116
    • F02M61/188F02M51/0667F02M51/0682F02M61/168F02M61/18Y10T29/49412Y10T29/49423Y10T29/49902Y10T29/49913
    • A method for locating an injector ball valve guide in alignment with a valve seat mounted in a common recess of an injector valve body. The valve guide is a disk that has a central opening which guides a valve ball of an associated valve member. During assembly, the guide disk is aligned with the valve seat by a locating tool having an oversized ball on a load rod. The oversized ball is fitted closely within the central opening of the guide and is seated on the ball seat to align the seat and opening. The valve seat and guide disk are then locked in the recess by crimping edges of the recess against the valve seat. The locating tool is removed and assembly of the remaining injector components is completed. The method simplifies alignment of the seat and guide components. In a variation of the method, the guide is aligned with and fixed to the valve seat with the oversized ball in place to form an aligned subassembly for subsequent installation into a fuel injector.
    • 一种用于将注射器球阀引导件定位成与安装在喷射器阀体的公共凹部中的阀座对准的方法。 阀导向件是具有引导相关阀构件的阀球的中心开口的盘。 在组装期间,引导盘通过定位工具与阀座对准,该定位工具在负载杆上具有过大的球。 超大的球紧紧地配合在导向件的中央开口内,并且坐在球座上以对准座椅和开口。 然后通过将凹部的边缘压靠在阀座上将阀座和导向盘锁定在凹部中。 移除定位工具并完成剩余的喷射器组件的组装。 该方法简化了座椅和导向部件的对准。 在该方法的变型中,引导件与阀座对准并固定到阀座上,其中过大的球就位,以形成对准的子组件,用于随后安装到燃料喷射器中。
    • 6. 发明授权
    • Method of assembling a fuel injector body
    • 组装燃料喷射器主体的方法
    • US06588102B1
    • 2003-07-08
    • US09702508
    • 2000-10-31
    • Robert B. PerryKarl Jacob Haltiner, Jr.James Robert Molnar
    • Robert B. PerryKarl Jacob Haltiner, Jr.James Robert Molnar
    • B21K122
    • F02M51/061B23K26/22B23K26/28F02M61/168Y10T29/49298Y10T29/49414Y10T29/49425Y10T29/49968
    • An engine fuel injector body is assembled using a furnace brazing method to provide structural and hermetic internal joints at interior locations with minimum size and processing. The method of assembling an injector with such an internal hermetic and structural joint may include the steps of providing an annular body member with an annular inner recess having an inner cylindrical surface, forming an annular end recess adjoining the cylindrical surface, fitting a tubular member into the inner recess of the body member with an outer surface of the tubular member engaging the cylindrical surface of the inner recess, placing a brazing ring in the end recess of the body member adjacent the tubular member, and furnace brazing the members together to form the internal hermetic and structural joint. Additional joints may be joined during the same brazing step.
    • 使用炉式钎焊方法组装发动机燃料喷射器主体,以在最小尺寸和加工的内部位置提供结构和密封的内部接头。 用这种内部密封和结构接头组装注射器的方法可以包括以下步骤:提供具有内圆柱形表面的环形内凹部的环形本体构件,形成邻接圆柱形表面的环形端凹部,将管状构件装配到 本体构件的内凹部,其管状构件的外表面与内凹部的圆柱形表面接合,将钎焊环放置在邻近管状构件的主体构件的端部凹部中,并将构件钎焊在一起形成 内部密封和结构接头。 在相同的钎焊步骤期间可以连接附加接头。
    • 7. 发明授权
    • Integral armature/spacer for fuel injector
    • 用于燃油喷射器的积分电枢/间隔器
    • US06364222B1
    • 2002-04-02
    • US09660692
    • 2000-09-13
    • Karl Jacob Haltiner, Jr.Robert B. PerryTimothy P. Landschoot
    • Karl Jacob Haltiner, Jr.Robert B. PerryTimothy P. Landschoot
    • B05B130
    • F02M51/0639
    • An injector valve armature/spacer is formed as an integral tri-function multiple thickness member for an engine fuel injector. The member includes an armature having a center portion with an upper side engagable by a biasing spring and an outer portion with spaced radial openings extending outward from the center portion. An outer rim is connected to the inner portion of the armature by flexible legs extending radially through the radial openings. The rim has a thickness greater than that of the armature by a differential dimension establishing a stroke of the armature. The legs have a thickness less than that of the armature to permit flexing of the legs upon movement of the armature. The integral member is designed for manufacture in multiple layers using electroforming, optionally combined with metal etching.
    • 喷射器阀电枢/间隔件形成为用于发动机燃料喷射器的整体三功能多重厚度构件。 该构件包括具有中心部分的衔铁,该中心部分具有可由偏压弹簧接合的上部侧面,以及具有从中心部分向外延伸的间隔开的径向开口的外部部分。 外缘通过径向延伸穿过径向开口的柔性腿连接到电枢的内部。 轮辋的厚度大于衔铁的厚度,通过建立电枢的冲程的差异尺寸。 腿的厚度小于电枢的厚度,以允许在电枢移动时腿部弯曲。 整体构件设计用于使用电铸制成多层,任选地与金属蚀刻组合。
    • 8. 发明授权
    • Fuel injector spring force calibration tube with internally mounted fuel inlet filter
    • 燃油喷射器弹簧力校准管,内置燃油进口过滤器
    • US06328232B1
    • 2001-12-11
    • US09487649
    • 2000-01-19
    • Karl Jacob Haltiner, Jr.Robert B. PerryPeter Ronald WendtJay Keith Sofianek
    • Karl Jacob Haltiner, Jr.Robert B. PerryPeter Ronald WendtJay Keith Sofianek
    • B05B130
    • F02M61/1853F02M51/0614F02M51/0664F02M51/0667F02M61/165F02M61/168F02M2200/505Y10S239/23
    • An engine fuel injector (10) having a fuel inlet tube (12) and a biasing spring (56) loading a solenoid actuated injection valve (50) within the injector (10) is provided with a calibration assembly (58) combining the calibration member (74) or tube with an internally mounted fuel inlet filter (76). The calibration member (74) may include a body (78) with an enlarged end (88) that is interference fitted within the fuel inlet tube (12) and an opposite stepped in end (80) forming a seat (82) which is engaged by the biasing spring (56). The fuel filter (76) has an enlarged annular base (92) fixed within the enlarged end (88) of the calibration member (74) and having an associated filter screen (98) or element through which fuel passing through the calibration member is filtered for passage through the injector (10). The filter screen (98) may extend completely within the calibration member (74), or alternatively, can project outward from the enlarged end (86) of the calibration member (74) into the inlet end (86) of the fuel inlet tube (12). Advantages in the ease of calibration, reduced assembly costs and improved filtration of fuel are provided.
    • 具有燃料入口管(12)和装载在喷射器(10)内的电磁致动喷射阀(50))的偏置弹簧(56)的发动机燃料喷射器(10)设置有校准组件(58),组合校准构件 (74)或具有内部安装的燃料入口过滤器(76)的管。 校准构件(74)可以包括主体(78),其具有被干涉配合在燃料入口管(12)内的扩大端(88)和形成座(82)的相对台阶形成座(82)的主体 通过偏置弹簧(56)。 燃料过滤器(76)具有固定在校准构件(74)的扩大端(88)内并且具有相关联的过滤网(98)或元件的扩大的环形基座(92),通过该过滤网过滤通过校准构件的燃料被过滤 用于通过喷射器(10)。 过滤网(98)可以在校准构件(74)内完全延伸,或者可选地,可以从校准构件(74)的扩大端(86)向外突出到燃料入口管的入口端(86) 12)。 提供了易于校准,降低组装成本和改善燃料过滤的优点。
    • 10. 发明授权
    • Method of fuel injector assembly
    • 燃油喷射器组件的方法
    • US06434822B1
    • 2002-08-20
    • US09660772
    • 2000-09-13
    • Robert B. PerryKarl Jacob Haltiner, Jr.James Robert Molnar
    • Robert B. PerryKarl Jacob Haltiner, Jr.James Robert Molnar
    • B05B130
    • F02M61/168F02M51/0667F02M61/165Y10T29/493Y10T29/49412Y10T29/49432Y10T29/4984
    • A method of assembly of a fuel injector having a valve plunger reciprocable in a guide tube for movement from a closed position engaging a valve seat to an open position engaging a valve stop by energizing of a solenoid coil to move the plunger against a biasing spring, wherein the method includes setting the valve stop at a position effective to establish the desired valve stroke, and fixing the valve stop to the guide tube by first laser spot welding the valve stop in the guide tube to fix the position of the valve stop without changing the set gap, and then laser seam welding the valve stop in the guide tube at an axial location beyond the spot welds, relative to a plunger-engagable end of the valve stop, to provide a hermetic seal around the valve stop.
    • 一种组装燃料喷射器的方法,所述燃料喷射器具有可在引导管中往复运动的阀柱塞,所述阀柱塞通过激励螺线管线圈以使所述柱塞抵靠偏置弹簧移动而从接合阀座的关闭位置移动到接合阀止动件的打开位置, 其特征在于,所述方法包括将所述阀止动件设置在有效建立所需阀行程的位置,并且将所述阀停止件固定到所述引导管上,所述第一激光点焊所述导管中的所述阀止动件,以固定所述阀止动件的位置而不改变 设定的间隙,然后激光缝焊接导管中的阀停止在超过点焊的轴向位置,相对于阀止动件的柱塞可接合的端部,以提供围绕阀止动件的气密密封。