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    • 1. 发明授权
    • Integrated circuit interconnect lines having sidewall layers
    • 具有侧壁层的集成电路互连线
    • US06391771B1
    • 2002-05-21
    • US09121236
    • 1998-07-23
    • Mehul B. NaikSuketu A. Parikh
    • Mehul B. NaikSuketu A. Parikh
    • H01L2144
    • H01L23/53233H01L21/28568H01L21/76834H01L21/76852H01L21/76885H01L23/53238H01L2924/0002H01L2924/00
    • The present invention provides Cu lines which are enclosed within Cu diffusion barrier layers, for IC structures such as semiconductor devices. The Cu lines (310) have conventional top (316) and bottom (318) Cu diffusion barrier layers and novel sidewall layers (324 and 326) comprising Cu diffusion barrier materials. The present invention also provides for conductive interconnect lines for semiconductor devices which compensate partly or completely for a misalignment between the line etch pattern and the underlying contact element, such as a via plug. The misalignment tolerant line (430) is formed by fabricating novel sidewalls (438 and 440) on the line wherein the sidewalls have a thickness which equals or exceeds the width of the gap (431) which is caused by the misalignment. The misalignment tolerant line compensates for the misalignment gap and thereby prevents etching a trench in the contact element. Trench formation is reduced rather than prevented when the sidewall is thinner than the width of the misalignment gap. In additional embodiments, manufacturing systems (510) are provided for fabricating the structures of the present invention. These systems include a controller (500) which is adapted for interacting with a plurality of fabrication stations (520, 522, 524, 526 and 528).
    • 本发明提供了用于诸如半导体器件的IC结构的包围在Cu扩散阻挡层内的Cu线。 Cu线(310)具有常规的顶部(316)和底部(318)Cu扩散阻挡层和包含Cu扩散阻挡材料的新颖侧壁层(324和326)。 本发明还提供用于半导体器件的导电互连线,其部分地或完全地补偿线蚀刻图案和下面的接触元件(例如通孔插头)之间的未对准。 通过在线路上制造新颖的侧壁(438和440)形成不对准容限线(430),其中侧壁具有等于或超过由未对准引起的间隙(431)的宽度的厚度。 不对准容限线补偿了不对准间隙,从而防止蚀刻接触元件中的沟槽。 当侧壁比不对准间隙的宽度更薄时,减小沟槽形成而不是防止沟槽形成。 在另外的实施例中,提供制造系统(510)用于制造本发明的结构。 这些系统包括适于与多个制造站(520,522,524,526和528)相互作用的控制器(500)。
    • 3. 发明授权
    • Process for damascene structure with reduced low-k damage
    • 具有降低低k损伤的镶嵌结构的工艺
    • US08951911B2
    • 2015-02-10
    • US13174621
    • 2011-06-30
    • Mehul B. NaikZhenjiang Cui
    • Mehul B. NaikZhenjiang Cui
    • H01L21/44H01L21/02H01L21/768
    • H01L21/02697H01L21/7681H01L21/76834H01L21/7685H01L21/76856H01L21/76873H01L21/76885H01L29/66583
    • Embodiments described herein generally provide methods for reducing undesired low-k damages during a damascene process using a sacrificial dielectric material and optionally a barrier/capping layer. In one embodiment, a damascene structure is formed through a sacrificial dielectric material deposited over a dielectric base layer. The damascene structure is filled with a suitable metal such as copper. The sacrificial dielectric material filled in trench areas between the copper damascene is then removed, followed by a barrier/cap layer which conformally or selectively covers exposed surfaces of the copper damascene structure. Ultra low-k dielectric materials may then fill the trench areas that were previously filled with sacrificial dielectric material. The invention prevents the ultra low-k material between the metal lines from exposing to various damaging processes during a damascene process such as etching, stripping, wet cleaning, pre-metal cleaning or CMP process.
    • 本文描述的实施例通常提供用于在使用牺牲介电材料和任选的阻挡/覆盖层的镶嵌工艺期间减少不希望的低k损伤的方法。 在一个实施例中,通过沉积在电介质基底层上的牺牲绝缘材料形成镶嵌结构。 镶嵌结构填充有合适的金属如铜。 填充在铜镶嵌之间的沟槽区域中的牺牲介电材料然后被去除,随后是保形或选择性地覆盖铜镶嵌结构的暴露表面的阻挡层/盖层。 然后,超低k电介质材料可以填充先前填充有牺牲介电材料的沟槽区域。 本发明防止金属线之间的超低k材料在蚀刻,剥离,湿法清洗,金属前清洗或CMP工艺的大马士革处理过程中暴露于各种破坏性工艺。
    • 7. 发明授权
    • Metallization process and method
    • 金属化过程和方法
    • US06169030A
    • 2001-01-02
    • US09007233
    • 1998-01-14
    • Mehul B. NaikTed GuoLiang-Yuh ChenRoderick Craig MoselyIsrael Beinglass
    • Mehul B. NaikTed GuoLiang-Yuh ChenRoderick Craig MoselyIsrael Beinglass
    • H01L2144
    • C23C14/32C23C14/025C23C14/046H01L21/2855H01L21/76877
    • The invention generally provides an improved process for providing uniform step coverage on a substrate and planarization of metal layers to form continuous, void-free interconnections in high aspect ratio, sub-half micron applications. The invention provides a multi-step PVD process in which the plasma power is varied for each of the steps to obtain favorable fill characteristics as well as good reflectivity, morphology and throughput. The initial plasma powers are relatively low to ensure good, void-free filling of the aperture and, then, the plasma powers are increased to obtain the desired reflectivity and morphology characteristics. The invention provides an aperture filling process comprising physical vapor depositing a metal over the substrate and varying the plasma power during the physical vapor deposition. Preferably, the plasma power is varied from a first discrete low plasma power to a second discrete high plasma power. Even more preferably, the plasma power is varied from a first discrete low plasma power to a second discrete low plasma power to a third discrete high plasma power.
    • 本发明通常提供了一种改进的方法,用于在衬底上提供均匀的台阶覆盖和金属层的平坦化,以在高纵横比,半微米应用中形成连续的无空隙互连。 本发明提供了一种多步骤PVD工艺,其中等离子体功率对于每个步骤而言是变化的,以获得良好的填充特性以及良好的反射率,形态和产量。 初始等离子体功率相对较低,以确保孔的良好的无空隙填充,然后增加等离子体功率以获得期望的反射率和形态特征。 本发明提供一种孔填充方法,其包括在物理气相沉积中物理气相沉积衬底上的金属并改变等离子体功率。 优选地,等离子体功率从第一离散低等离子体功率变化到第二离散高等离子体功率。 更优选地,等离子体功率从第一离散低等离子体功率变化到第二离散低等离子体功率到第三离散高等离子体功率。