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    • 2. 发明授权
    • Process for etching oxide using a hexafluorobutadiene and manifesting a wide process window
    • 使用六氟丁二烯蚀刻氧化物的方法,并呈现宽的工艺窗口
    • US06387287B1
    • 2002-05-14
    • US09276311
    • 1999-03-25
    • Hoiman HungJoseph P CaulfieldHongqing ShanRuiping WangGerald Zheyao Yin
    • Hoiman HungJoseph P CaulfieldHongqing ShanRuiping WangGerald Zheyao Yin
    • H01L213065
    • H01L21/31116
    • An oxide etching process, particularly useful for selectively etching oxide over a feature having a non-oxide composition, such as silicon nitride and especially when that feature has a corner that is prone to faceting during the oxide etch. The invention uses one of three hydrogen-free fluorocarbons having a low F/C ratio, specifically hexafluorobutadiene (C4F6), hexafluorocyclobutene (C4F6), and hexafluorobenzene (C6F6). At least hexafluorobutadiene has a boiling point below 10° C. and is commercially available. The fluorocarbon together with a substantial amount of a noble gas such as argon is excited into a high-density plasma in a reactor which inductively couples plasma source power into the chamber and RF biases the pedestal electrode supporting the wafer. Preferably, one of two two-step etch process is used. In the first, the source and bias power are reduced towards the end of the etch. In the second, the fluorocarbon is used in the main step to provide a good vertical profile and a more strongly polymerizing fluorocarbon such as difluoromethane (CH2F2) is added in the over etch to protect the nitride corner. The same chemistry can be used in a magnetically enhanced reactive ion etcher (MERIE), preferably with an even larger amount of argon.
    • 氧化物蚀刻工艺,特别适用于在具有非氧化物组成的特征(例如氮化硅)上选择性地蚀刻氧化物,特别是当该特征具有在氧化物蚀刻期间易于刻面的拐角时。 本发明使用具有低F / C比的三种无氢碳氟化合物之一,特别是六氟丁二烯(C 4 F 6),六氟环丁烯(C 4 F 6)和六氟苯(C 6 F 6)。 至少六氟丁二烯的沸点低于10℃,并且可商购。 将碳氟化合物与大量惰性气体如氩气一起激发到反应器中的高密度等离子体中,该反应器将等离子体源功率感应耦合到腔室中,并且RF偏压支撑晶片的基座电极。 优选地,使用两个两步蚀刻工艺中的一个。 首先,源极和偏置功率在蚀刻结束时减小。 第二,在主要步骤中使用碳氟化合物以提供良好的垂直分布,并且在过蚀刻中加入更强的聚合碳氟化合物如二氟甲烷(CH 2 F 2)以保护氮化物角。 相同的化学成分可用于磁增强反应离子蚀刻剂(MERIE)中,优选具有甚至更大量的氩。
    • 3. 发明授权
    • Highly selective process for etching oxide over nitride using hexafluorobutadiene
    • 使用六氟丁二烯在氮化物上蚀刻氧化物的高选择性方法
    • US06849193B2
    • 2005-02-01
    • US10144635
    • 2002-05-13
    • Hoiman HungJoseph P CaulfieldHongqing ShanRuiping WangGerald Zheyao Yin
    • Hoiman HungJoseph P CaulfieldHongqing ShanRuiping WangGerald Zheyao Yin
    • H01L21/311H01L21/00
    • H01L21/31116
    • An oxide etching process, particularly useful for selectively etching oxide over a feature having a non-oxide composition, such as silicon nitride and especially when that feature has a corner that is prone to faceting during the oxide etch. The invention uses a heavy perfluorocarbon, for example, hexafluorobutadiene (C4F6) or hexafluorobenzene (C6F6). The fluorocarbon together with a substantial amount of a noble gas such as argon is excited into a high-density plasma in a reactor which inductively couples plasma source power into the chamber and RF biases the pedestal electrode supporting the wafer. A more strongly polymerizing fluorocarbon such as difluoromethane (CH2F2) is added in the over etch to protect the nitride corner. Oxygen or nitrogen may be added to counteract the polymerization. The same chemistry can be used in a magnetically enhanced reactive ion etcher (MERIE) or with a remote plasma source.
    • 氧化物蚀刻工艺,特别适用于在具有非氧化物组成的特征(例如氮化硅)上选择性地蚀刻氧化物,特别是当该特征具有在氧化物蚀刻期间易于刻面的拐角时。 本发明使用重质全氟化碳,例如六氟丁二烯(C 4 F 6)或六氟苯(C 6 F 6)。 将碳氟化合物与大量惰性气体如氩气一起激发到反应器中的高密度等离子体中,该反应器将等离子体源功率感应耦合到腔室中,并且RF偏压支撑晶片的基座电极。 在过蚀刻中加入更强烈聚合的碳氟化合物如二氟甲烷(CH 2 F 2)以保护氮化物角。 可以加入氧气或氮气以抵抗聚合反应。 相同的化学成分可用于磁增强反应离子蚀刻器(MERIE)或远程等离子体源。
    • 5. 发明授权
    • In-situ integrated oxide etch process particularly useful for copper dual damascene
    • 原位一体化氧化物蚀刻工艺特别适用于铜双镶嵌
    • US06380096B2
    • 2002-04-30
    • US09201590
    • 1998-11-30
    • Hoiman HungJoseph P CaulfieldSum-Yee Betty TangJian DingTianzong Xu
    • Hoiman HungJoseph P CaulfieldSum-Yee Betty TangJian DingTianzong Xu
    • H01L21302
    • H01L21/02063H01L21/31116H01L21/76802H01L21/76808Y10S438/906Y10S438/954
    • An integrated in situ oxide etch process particularly useful for a counterbore dual-damascene structure over copper having in one inter-layer dielectric level a lower nitride stop layer, a lower oxide dielectric, a lower nitride stop layer, an upper oxide dielectric layer, and an anti-reflective coating (ARC). The process is divided into a counterbore etch and a trench etch with photolithography for each, and each step is preferably performed in a high-density plasma reactor having an inductively coupled plasma source primarily generating the plasma and a capacitively coupled pedestal supporting the wafer and producing the bias power. The counterbore etch preferably includes at least four substeps of opening the ARC, etching through the upper oxide and nitride layers, selectively etching the lower oxide layer but stopping on the lower nitride layer, and a post-etch treatment for removing residue. The trench etch preferably includes the five substeps of opening the ARC, etching through the upper oxide layer but stopping on the upper nitride layers, a first post-etch treatment for removing residue, a nitride removal of the exposed portions of the upper and lower nitride layers, and a second post-etch treatment for remaining further residues. The oxide etches selective to nitride are accomplished using a fluorocarbon chemistry with high bias and a high temperature for a silicon-based scavenger for fluorine placed next to the plasma. The nitride etches and removal are accomplished by adding an oxygen-containing gas to a fluorocarbon. The final nitride removal is accomplished with very low bias power to increase selectivity to nitride and reduce sputtering of the underlying copper. The post-etch treatments are oxygen plasmas with zero bias power.
    • 一种集成的原位氧化物蚀刻工艺,特别适用于铜上的沉孔双镶嵌结构,具有一层间电介质层,一层较低的氮化物阻挡层,一层较低的氧化物介电层,一层较低的氮化物阻挡层, 抗反射涂层(ARC)。 该工艺分别用光刻法分为沉孔蚀刻和沟槽蚀刻,并且每个步骤优选在具有主要产生等离子体的电感耦合等离子体源的高密度等离子体反应器和支撑晶片的电容耦合基座并且产生 偏置力。 沉孔蚀刻优选包括打开ARC的至少四个子步骤,蚀刻通过上部氧化物和氮化物层,选择性地蚀刻低氧化物层但停止在下部氮化物层上,以及用于去除残留物的蚀刻后处理。 沟槽蚀刻优选包括打开ARC的五个子步骤,蚀刻穿过上部氧化物层但停止在上部氮化物层上,第一次蚀刻后处理以除去残余物,去除上部和下部氮化物的暴露部分的氮化物 层,以及用于剩余另外的残余物的第二次蚀刻后处理。 对氮化物的选择性的氧化物蚀刻是使用氟离子化学方法实现的,该化合物具有高偏压和高温,用于放置在等离子体旁边的用于氟的硅基清除剂。 通过向碳氟化合物中加入含氧气体来实现氮化物蚀刻和去除。 最终的氮化物去除通过非常低的偏置功率实现,以增加对氮化物的选择性并减少底层铜的溅射。 蚀刻后处理是具有零偏压功率的氧等离子体。