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1. 发明授权

US07703179B2 Microreplicated surface 失效
标题翻译：微复曲面
公开(公告)号：US07703179B2
公开(公告)日：2010-04-27
申请号：US10007608
申请日：2001-11-09
申请人： Dennis E. Ferguson , Thomas I. Insley
发明人： Dennis E. Ferguson , Thomas I. Insley
IPC分类号： B25G1/10
CPC分类号： A63B53/14 , A63B60/14 , A63B60/54 , A63B2209/00 , B29C33/42 , B29C33/424 , B29C59/00 , B29K2995/0072 , B29L2031/52 , B29L2031/5227 , Y10S16/12 , Y10T16/48
摘要： This disclosure relates to a method for making a polymeric article mold, a method for making a polymeric article with that mold, and improved surface topography features for a polymeric article. A prototype article is formed and then coated with a thin conductive layer. The coated prototype article is then electroformed until nickel plated to a sufficient depth to define a nickel plating tool. After the prototype article has been removed from the mold face of the nickel tool, the tool can be used as a mold for forming finished polymeric articles which replicate the original prototype article. The use of fine topography features such as a dense upstanding stem array on the surface of the prototype article facilitates accurate and complete electroforming by increased surface area presentation. The disclosure also presents improvements to microreplicated surface structures such as stem arrays. The improvements include the formation on a stem array having separate zones of stems of differing heights, and the formation of directional microreplicated features (e.g., stems) which are oriented and shaped to promote or restrict frictional interaction in one or more particular directions.
摘要翻译：本公开涉及制备聚合物制品模具的方法，制备具有该模具的聚合物制品的方法以及用于聚合物制品的改进的表面形貌特征。形成原型制品，然后涂覆有薄导电层。然后将涂覆的原型制品电铸成直到镀镍至足够的深度以限定镀镍工具。原型制品已经从镍工具的模具表面上移除后，该工具可以用作复制原始原型制品的成品聚合物制品的模具。使用精细的地形特征，例如原型制品表面上密集的直立杆阵列，可以通过增加表面积来实现精确和完整的电铸。本公开还提出了微复制表面结构如茎阵列的改进。改进包括在具有不同高度的茎的不同区域的茎阵列上的形成，以及定向微复制特征（例如茎）的形成，其定向和成形以促进或限制在一个或多个特定方向上的摩擦相互作用。

2. 发明申请

US20130345384A1 ULTRASONIC-ASSISTED MOLDING OF PRECISELY-SHAPED ARTICLES AND METHODS 有权
标题翻译：超声波辅助成型精密制品及方法
公开(公告)号：US20130345384A1
公开(公告)日：2013-12-26
申请号：US14003045
申请日：2012-03-14
申请人： Stanley Rendon , Dennis E. Ferguson , Donald L. Pochardt , Joseph S. Warner , Timothy J. Rowell , Peter T. Benson , Satinder K. Nayar
发明人： Stanley Rendon , Dennis E. Ferguson , Donald L. Pochardt , Joseph S. Warner , Timothy J. Rowell , Peter T. Benson , Satinder K. Nayar
IPC分类号： B29C45/73 , C08F220/06
CPC分类号： B29C45/73 , B29C45/0025 , B29C45/568 , B29C45/7207 , B29C2045/7393 , B29L2011/00 , C08F220/06
摘要： An ultrasonic-assisted injection molding system and method for making precisely-shaped articles. A source of ultrasonic energy is positioned to apply vibrational energy to a mold cavity connected to at least one gate in flow communication with a source of molten (co)polymer. The mold is heated to a temperature of 104-116° C., and the molten (co)polymer is injected into the mold cavity. After cooling the mold until the molten (co)polymer within the gate has solidified, ultrasonic energy is applied to the mold without remelting the solidified (co)polymer within the gate until the temperature increases to 116-122° C., thereby substantially relieving flow induced stresses. The mold is then cooled until the temperature decreases to 101-107° C., and is thereafter heated until the temperature increases to 116-122° C., thereby substantially relieving any thermally induced stresses. The mold is cooled until the molten (co)polymer has solidified, thereby forming a precision molded plastic optical element.
摘要翻译：超声波辅助注射成型系统及制造精密成形制品的方法。定位超声波能源，以将振动能施加到与熔融（共）聚合物源流动连通的至少一个浇口连接的模腔上。将模具加热到104-116℃的温度，并将熔融的（共）聚合物注入模腔中。在模具冷却之后，门内的熔融（共）聚合物已经固化，超声波能量被施加到模具上，而不使固化的（共）聚合物在浇口内重熔，直到温度升至116-122℃，从而基本上缓解流动应力。然后将模具冷却直到温度降至101-107℃，然后加热直到温度升至116-122℃，从而基本上减轻任何热诱导的应力。将模具冷却直到熔融（共）聚合物固化，从而形成精密模塑塑料光学元件。

3. 发明授权

US08449807B2 Ultrasonic injection molding on both sides of a web 有权
标题翻译：在两侧的超声波注塑成型
公开(公告)号：US08449807B2
公开(公告)日：2013-05-28
申请号：US13530382
申请日：2012-06-22
申请人： Dennis E. Ferguson , Satinder K. Nayar , Peter T. Benson , Stanley Rendon , Donald L. Pochardt , Daniel H. Carlson
发明人： Dennis E. Ferguson , Satinder K. Nayar , Peter T. Benson , Stanley Rendon , Donald L. Pochardt , Daniel H. Carlson
IPC分类号： B29C45/14
CPC分类号： B29C45/14016 , A61M37/0015 , A61M2037/0053 , B01F13/0827 , B29C45/14 , B29C45/1634 , B29C45/1671 , B29C45/27 , B29C45/34 , B29C45/568 , B29C45/73 , B29C2035/0811 , B29C2045/0094 , B29C2045/14942 , B29C2045/2683 , B29C2791/008 , B29D11/00009 , B29K2069/00 , B29K2669/00 , B29L2011/0016 , B29L2031/753 , B29L2031/756 , B32B3/10 , G02B3/00 , Y10T428/24355 , Y10T428/24479 , Y10T428/24612 , Y10T428/24802 , Y10T428/2481 , Y10T428/24917
摘要： Injection molding parts onto a carrier web located between mold halves, each mold half having a cavity, resulting in molded articles having parts on both sides of the carrier web. Polymer flow into the cavities is assisted by application of ultrasonic energy to the mold. After the molding operation, mold halves are separated, and the carrier web is advanced, or indexed, to a next position for another molding sequence. Articles produced include lenses with part of the carrier web between lens halves, and a carrier web bearing an array of molded parts.
摘要翻译：将注模部件注射到位于半模之间的载体网上，每个半模具有空腔，导致模制品在载体网的两侧具有部分。通过向模具中施加超声能量来辅助进入空腔的聚合物流。在模制操作之后，将半模分开，并且将载体网推进或分度到另一模制顺序的下一位置。产生的制品包括具有半透镜之间的载体网的一部分的透镜以及具有模制部件阵列的载体网。

4. 发明授权

US08262967B2 Gasket molding system for membrane electrode assemblies 有权
标题翻译：膜电极组件用垫片成型系统
公开(公告)号：US08262967B2
公开(公告)日：2012-09-11
申请号：US12823158
申请日：2010-06-25
申请人： Dennis E. Ferguson
发明人： Dennis E. Ferguson
IPC分类号： B29D5/00
CPC分类号： B29C45/14418 , B29C45/14065 , B29C45/14836 , B29C45/76 , B29C2045/14459 , B29C2945/76006 , B29C2945/76257 , B29C2945/76294 , B29C2945/76568 , B29C2945/76742 , B29L2031/26 , B29L2031/3468
摘要： The present invention is a system for molding a gasket to a membrane electrode assembly. The system comprises a cavity defined at least in part by closable mold blocks, at least one injection gate for injecting gasket material into the cavity, a mount for retaining the membrane electrode assembly adjacent to the cavity, and a mold insert independently movable relative to the closable mold blocks for applying pressure to the membrane electrode assembly retained on the mount.
摘要翻译：本发明是一种用于将垫圈模制成膜电极组件的系统。该系统包括至少部分地由可闭合的模具块限定的空腔，用于将垫圈材料注入到空腔中的至少一个注入门，用于将膜电极组件保持在邻近腔体的安装件，以及可相对于腔体独立地移动的模具插入件用于向保持在安装座上的膜电极组件施加压力的封闭模块。

5. 发明授权

US08246893B2 Method of molding a microneedle 有权
标题翻译：成型微针的方法
公开(公告)号：US08246893B2
公开(公告)日：2012-08-21
申请号：US13049448
申请日：2011-03-16
申请人： Dennis E. Ferguson , Satinder K. Nayar , Donald L. Pochardt
发明人： Dennis E. Ferguson , Satinder K. Nayar , Donald L. Pochardt
IPC分类号： B29C45/56 , B29C69/02
CPC分类号： B29C45/568 , A61M37/0015 , A61M2037/0053 , B29C45/2669 , B29C45/34 , B29C45/561 , B29C2045/0094 , B29C2791/008 , B29L2031/7544 , B29L2031/756
摘要： A method of molding a microneedle using a mold apparatus that includes the use of high frequency acoustic energy, such as ultrasonic energy.
摘要翻译：使用包括使用诸如超声波能量的高频声能的模具装置来模制微针的方法。

6. 发明申请

US20090104506A1 FLOW FIELD 有权
标题翻译：流场
公开(公告)号：US20090104506A1
公开(公告)日：2009-04-23
申请号：US12336873
申请日：2008-12-17
申请人： Dennis E. Ferguson
发明人： Dennis E. Ferguson
IPC分类号： H01M2/14
CPC分类号： H01M8/0265 , H01M8/0258 , H01M8/026 , H01M8/0263 , Y10T428/2457
摘要： An article bearing a flow field such as a distribution plate for use in a fuel cell is provided. The active portion of the article, i.e., the portion of the article bearing the flow field, comprises at least two subsections; a first central subsection and a second peripheral subsection; wherein channels within the first subsection have a cross-sectional profile that differs from that of channels within the second subsection. Typically, channels of the first subsection have lesser depth, greater draft or greater ratio of draft to depth. In addition, an article bearing a flow field is provided where the flow field comprises at least two channel segments which differ in draft. In addition, an article bearing a flow field is provided where the flow field comprises at least one channel segment comprising first and second channel walls which differ in draft.
摘要翻译：提供一种承载流场的物品，例如用于燃料电池的分配板。制品的活性部分，即带有流场的制品的部分包括至少两个子部分; 第一中央部分和第二个外围部分; 其中第一子部分内的通道具有不同于第二子部分内的通道的横截面轮廓。通常，第一部分的通道具有较小的深度，较大的吃水深度或更大的吃水比与深度的比值。此外，提供了一种带有流场的物品，其中流场包括至少两个通风段不同的通道段。此外，提供了一种具有流场的物品，其中流场包括至少一个通道段，该通道段包括在通风中不同的第一和第二通道壁。

7. 发明授权

US08858807B2 Process for making microneedles, microneedle arrays, masters, and replication tools 有权
标题翻译：制造微针，微针阵列，主机和复制工具的过程
公开(公告)号：US08858807B2
公开(公告)日：2014-10-14
申请号：US12293012
申请日：2007-03-23
申请人： Robert J. DeVoe , Dennis E. Ferguson , Franklyn L. Frederickson , Mitchell A. F. Johnson , Mikhail L. Pekurovsky , Craig R. Sykora , Jeremy K. Larsen
发明人： Robert J. DeVoe , Dennis E. Ferguson , Franklyn L. Frederickson , Mitchell A. F. Johnson , Mikhail L. Pekurovsky , Craig R. Sykora , Jeremy K. Larsen
IPC分类号： B44C1/22 , C08F2/50 , A61M37/00
CPC分类号： A61M37/0015 , A61M2037/0038 , A61M2037/0046 , A61M2037/0053 , C08F2/50
摘要： A process for making a microneedle array master comprises: (a) providing a photoreactive composition, the photoreactive composition comprising: (1) at least one reactive species that is capable of undergoing an acid- or radical-initiated chemical reaction, and (2) at least one multiphoton photoinitiator system; and (b) imagewise exposing at least a portion of the composition to light sufficient to cause simultaneous absorption of at least two photons, thereby inducing at least one acid- or radical-initiated chemical reaction where the composition is exposed to the light, the imagewise exposing being carried out in a pattern that is effective to define at least the surface of a plurality of microneedles. The microneedles may be solid and the outer surface of the microneedles may be characterized by at least one concave area. The master may be used to fabricate a tool for replication.
摘要翻译：制备微针阵列母版的方法包括：（a）提供光反应性组合物，所述光反应性组合物包含：（1）能够经历酸或自由基引发的化学反应的至少一种反应性物质，和（2）至少一种多光子光引发剂体系; 和（b）将组合物的至少一部分成像曝光至足以引起同时吸收至少两个光子的光，从而诱导至少一种酸或自由基引发的化学反应，其中组合物暴露于光，成像以能有效地限定多个微针的表面的图案进行曝光。微针可以是固体，并且微针的外表面可以由至少一个凹入区域表征。主人可能用于制作复制工具。

8. 发明申请

US20090171314A1 MOLDED ARTICLES COMPRISING MICRONEEDLE ARRAYS 审中-公开
标题翻译：包含麦克风阵列的模制文章
公开(公告)号：US20090171314A1
公开(公告)日：2009-07-02
申请号：US12295645
申请日：2007-04-20
申请人： Dennis E. Ferguson
发明人： Dennis E. Ferguson
IPC分类号： A61M5/32 , B29C45/00 , B32B37/00
CPC分类号： B29C45/0003 , A61M37/0015 , A61M2037/0023
摘要： A molded article comprising at least one chain of microneedle arrays wherein adjacent arrays in the chain are interconnected by integrally formed runners. Such a molded article may further comprise two or more chains of microneedle arrays, wherein adjacent chains are interconnected to each other by integrally formed runners. Also, methods of making molded articles and positioning them for delivery to a patient.
摘要翻译：一种模制品，其包括至少一个微针阵列链，其中所述链中的相邻阵列通过整体形成的流道相互连接。这样的模制品还可以包括两个或更多个微针阵列链，其中相邻的链通过整体形成的流道彼此互连。此外，制造模制品并将其定位以输送给患者的方法。

9. 发明申请

US20090099537A1 PROCESS FOR MAKING MICRONEEDLES, MICRONEEDLE ARRAYS, MASTERS, AND REPLICATION TOOLS 有权
标题翻译：制作麦克风，麦克风阵列，主机和复印工具的方法
公开(公告)号：US20090099537A1
公开(公告)日：2009-04-16
申请号：US12293012
申请日：2007-03-23
申请人： Robert J. DeVoe , Dennis E. Ferguson , Franklyn L. Frederickson , Mitchell A.F. Johnson , Mikhail L. Pekurovsky , Craig R. Sykora , Jeremy K. Larsen
发明人： Robert J. DeVoe , Dennis E. Ferguson , Franklyn L. Frederickson , Mitchell A.F. Johnson , Mikhail L. Pekurovsky , Craig R. Sykora , Jeremy K. Larsen
IPC分类号： A61M5/32 , G03F7/20
CPC分类号： A61M37/0015 , A61M2037/0038 , A61M2037/0046 , A61M2037/0053 , C08F2/50
摘要： A process for making a microneedle array master comprises: (a) providing a photoreactive composition, the photoreactive composition comprising: (1) at least one reactive species that is capable of undergoing an acid- or radical-initiated chemical reaction, and (2) at least one multiphoton photoinitiator system; and (b) imagewise exposing at least a portion of the composition to light sufficient to cause simultaneous absorption of at least two photons, thereby inducing at least one acid- or radical-initiated chemical reaction where the composition is exposed to the light, the imagewise exposing being carried out in a pattern that is effective to define at least the surface of a plurality of microneedles. The microneedles may be solid and the outer surface of the microneedles may be characterized by at least one concave area. The master may be used to fabricate a tool for replication.
摘要翻译：制备微针阵列母版的方法包括：（a）提供光反应性组合物，所述光反应性组合物包含：（1）能够经历酸或自由基引发的化学反应的至少一种反应性物质，和（2）至少一种多光子光引发剂体系; 和（b）将组合物的至少一部分成像曝光至足以引起同时吸收至少两个光子的光，从而诱导至少一种酸或自由基引发的化学反应，其中组合物暴露于光，成像以能有效地限定多个微针的表面的图案进行曝光。微针可以是固体，并且微针的外表面可以由至少一个凹入区域表征。主人可能用于制作复制工具。

10. 发明授权

US09289931B2 Ultrasonic-assisted molding of precisely-shaped articles and methods 有权
标题翻译：超声波辅助成型精确成型的物品和方法
公开(公告)号：US09289931B2
公开(公告)日：2016-03-22
申请号：US14003045
申请日：2012-03-14
申请人： Stanley Rendon , Dennis E. Ferguson , Donald L. Pochardt , Joseph S. Warner , Timothy J. Rowell , Peter T. Benson , Satinder K. Nayar
发明人： Stanley Rendon , Dennis E. Ferguson , Donald L. Pochardt , Joseph S. Warner , Timothy J. Rowell , Peter T. Benson , Satinder K. Nayar
IPC分类号： B29C45/56 , B29C45/73 , B29C45/72 , B29C45/00 , C08F220/06 , B29L11/00
CPC分类号： B29C45/73 , B29C45/0025 , B29C45/568 , B29C45/7207 , B29C2045/7393 , B29L2011/00 , C08F220/06
摘要： An ultrasonic-assisted injection molding system and method for making precisely-shaped articles. A source of ultrasonic energy is positioned to apply vibrational energy to a mold cavity connected to at least one gate in flow communication with a source of molten (co)polymer. The mold is heated to a temperature of 104-116° C., and the molten (co)polymer is injected into the mold cavity. After cooling the mold until the molten (co)polymer within the gate has solidified, ultrasonic energy is applied to the mold without remelting the solidified (co)polymer within the gate until the temperature increases to 116-122° C., thereby substantially relieving flow induced stresses. The mold is then cooled until the temperature decreases to 101-107° C., and is thereafter heated until the temperature increases to 116-122° C., thereby substantially relieving any thermally induced stresses. The mold is cooled until the molten (co)polymer has solidified, thereby forming a precision molded plastic optical element.
摘要翻译：超声波辅助注射成型系统及制造精密成形制品的方法。定位超声波能源，以将振动能施加到与熔融（共）聚合物源流动连通的至少一个浇口连接的模腔上。将模具加热到104-116℃的温度，并将熔融的（共）聚合物注入模腔中。在模具冷却之后，门内的熔融（共）聚合物已经固化，超声波能量被施加到模具上，而不使固化的（共）聚合物在浇口内重熔，直到温度升至116-122℃，从而基本上缓解流动应力。然后将模具冷却直到温度降至101-107℃，然后加热直到温度升至116-122℃，从而基本上减轻任何热诱导的应力。将模具冷却直到熔融（共）聚合物固化，从而形成精密模塑塑料光学元件。

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