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    • 1. 发明申请
    • RARE-EARTH BOND MAGNET MANUFACTURING METHOD
    • 稀土焊接磁铁制造方法
    • US20130323109A1
    • 2013-12-05
    • US13985152
    • 2012-02-27
    • Kazuhiro TakayamaToshio Miyoshi
    • Kazuhiro TakayamaToshio Miyoshi
    • H01F41/02H01F41/00
    • H01F41/0246B22F1/02B22F3/02B22F2304/10B23K35/0244B23K35/3613C22C1/04C22C28/00H01F1/0558H01F1/0578H01F41/005H01F41/0266
    • A method for producing a bonded rare-earth magnet according to an embodiment of the present invention includes the steps of: providing a rapidly solidified rare-earth magnet alloy powder; providing a solution in which a resin that is in solid phase at an ordinary temperature is dissolved in an organic solvent; mulling the rapidly solidified rare-earth magnet alloy powder and the solution together and vaporizing the organic solvent, thereby making a bonded rare-earth magnet compound in which magnet powder particles that form the rapidly solidified rare-earth magnet alloy powder are coated with the resin; making a compressed compact by compressing the bonded rare-earth magnet compound under a pressure of 1000 MPa to 2500 MPa; and thermally treating the compressed compact. If the rapidly solidified rare-earth magnet alloy powder to be mulled is 100 mass %, the solution includes 0.4 mass % to 1.0 mass % of the resin and 1.2 mass % to 20 mass % of the organic solvent.
    • 根据本发明的实施方式的粘结稀土类磁铁的制造方法包括以下步骤:提供快速固化的稀土类磁铁合金粉末; 提供将常温固相的树脂溶解在有机溶剂中的溶液; 将快速固化的稀土磁体合金粉末和溶液一起研磨并蒸发有机溶剂,由此形成其中形成快速固化的稀土类磁体合金粉末的磁体粉末颗粒的粘结稀土磁体化合物涂覆有树脂 ; 通过在1000MPa至2500MPa的压力下压缩粘结的稀土类磁体化合物来制造压缩压块; 并对压缩的压块进行热处理。 如果待研磨的快速固化的稀土类磁铁合金粉末为100质量%,则该溶液含有树脂的0.4质量%〜1.0质量%,有机溶剂为1.2质量%〜20质量%。
    • 6. 发明申请
    • NANOCOMPOSITE BULK MAGNET AND PROCESS FOR PRODUCING SAME
    • NANOCOMPOSITE BOBK磁铁及其制造方法
    • US20120021221A1
    • 2012-01-26
    • US13260758
    • 2010-03-30
    • Toshio Miyoshi
    • Toshio Miyoshi
    • B32B5/16B22F3/12H01F7/02B22F1/00B82B3/00B82Y25/00
    • H01F1/0579B22F2009/041B22F2998/10B82Y25/00C22C33/0278C22C38/005H01F1/0576H01F41/0266Y10T428/2982B22F9/08B22F9/04B22F1/0085B22F3/14
    • In a nanocomposite bulk magnet according to the present invention, nanocomposite magnet powder particles, including an Nd2Fe14B crystalline phase and an α-Fe phase, are combined together. The composition of the magnet is represented by T100-x-y-z-n(B1-qCq)xRyTizMn, where T is at least one transition metal element selected from the group consisting of Fe, Co and Ni and always including Fe, R is at least one rare-earth element including substantially no La or Ce, M is an additive metallic element, and x, y, z, n and q satisfy 4 at %≦x≦10 at %, 6 at %≦y≦10 at %, 0.05 at %≦z≦5 at %, 0 at %≦n≦10 at %, and 0≦q≦0.5, respectively. The powder particles have a minor-axis size of less than 40 μm. And powder particles, of which the major-axis size exceeds 53 μm, account for at least 90 mass % of the entire magnet. And those powder particles are directly combined with each other. Consequently, a full-dense magnet, of which the density is 96% or more of the true density of its material alloy, is realized.
    • 在根据本发明的纳米复合体磁体中,将包含Nd 2 Fe 14 B结晶相和α-Fe相的纳米复合磁体粉末颗粒组合在一起。 磁铁的组成由T100-xyzn(B1-qCq)xRyTizMn表示,其中T是选自Fe,Co和Ni中的至少一种过渡金属元素,并且总是包括Fe,R是至少一种稀有金属, 包括基本上不含La或Ce的M元素,M是添加金属元素,x,y,z,n和q满足4at%≦̸ x≦̸ 10at%,6at%≦̸ y≦̸ 10at% at%≦̸ z≦̸ 5 at%,0 at%≦̸ n≦̸ 10 at%,0≦̸ q≦̸ 0.5。 粉末颗粒的小轴尺寸小于40μm。 主轴尺寸超过53μm的粉末颗粒占整个磁体的至少90质量%。 并且这些粉末颗粒彼此直接结合。 因此,实现了密度为其材料合金的真实密度的96%以上的全密度磁体。