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    • 3. 发明申请
    • PRODUCTION SCHEDULE CREATING METHOD AND APPARATUS THEREFOR
    • 生产时间表创作方法及其设备
    • US20130166055A1
    • 2013-06-27
    • US13806811
    • 2011-06-20
    • Hisaya IshibashiTakahiro NakanoSatoshi Nagahara
    • Hisaya IshibashiTakahiro NakanoSatoshi Nagahara
    • G06F17/00
    • G06Q10/08
    • The present invention provides a production schedule creating apparatus that acquires daily operation record for each process and changes the production sequence so as to instruct an operation in order to meet due date. A production schedule creating method plans a production schedule of a production process. The production process includes a plurality of operation processes. The production schedule creating method estimates a future status of delivery delay using a current status of the production process, performs a production simulation using a plurality of dispatching rules on a production process where the future delivery delay is estimated by the estimation, selects the most appropriate dispatching method with respect to a threshold value of a production management index of an on-time delivery rate and total overtime hours based on a result of the performed production simulation, and provides a production instruction to the production process using the selected dispatching method.
    • 本发明提供一种生产计划制作装置,其获取每个处理的日常操作记录,并改变生产顺序,以指示操作以便到期日。 生产计划创建方法计划生产过程的生产计划。 生产过程包括多个操作过程。 生产计划创建方法使用生产过程的当前状态来估计递送延迟的未来状态,使用在生产过程中使用多个调度规则进行生产模拟,其中通过估计来估计未来的交付延迟,选择最合适的 基于所进行的生产模拟的结果,相对于准时交货率的生产管理指标的阈值和总超时时间的调度方法,并且使用所选择的调度方法向生产过程提供生产指示。
    • 4. 发明申请
    • MANUFACTURING LINE DESIGNING APPARATUS AND MANUFACTURING LINE DESIGNING METHOD
    • 制造线设计和制造线设计方法
    • US20140163933A1
    • 2014-06-12
    • US14236986
    • 2012-05-24
    • Hisaya IshibashiTakahiro NakanoSatoshi Nagahara
    • Hisaya IshibashiTakahiro NakanoSatoshi Nagahara
    • G06F17/50
    • G06F17/50G05B19/41885G05B2219/32265G05B2219/32357G05B2219/32366G06F17/5009G06Q10/04G06Q10/06G06Q50/04Y02P90/14Y02P90/20Y02P90/26Y02P90/265Y02P90/30
    • Conventional manufacturing line designing had a problem in that, when making the number of places for keeping partly-finished products (number of buffers) more appropriate in a factory layout, calculation took considerable time because a design proposal was selected through trial and error and a manufacturing line simulation was executed each time a design proposal was selected. A manufacturing line designing apparatus according to the present invention is characterized in being provided with: a production simulation execution unit that predicts future production capacity and the number of partly-finished products by simulating a manufacturing line; a buffer utilization rate calculation unit that calculates a buffer utilization rate that is the ratio of the number of buffers for each of the processes with respect to the maximum number of buffers and the average number of buffers during the simulation period; and a number-of-buffers reducing unit that reduces the number of buffers successively, starting from a process having a low buffer utilization rate, and repeats the calculation until the total number of buffers is minimized, to determine the number of buffers to be placed between the processes.
    • 传统的生产线设计存在的问题在于,当在工厂布局中使保持部分成品(缓冲区数)更适合的位置数量时,计算需要相当长的时间,因为设计方案是通过试错选择的 每次选择设计方案时都会执行生产线模拟。 根据本发明的生产线设计装置的特征在于具有:生产模拟执行单元,其通过模拟生产线来预测未来的生产能力和部分成品的数量; 缓冲器利用率计算单元,其计算缓冲器利用率,所述缓冲器利用率是所述处理中的每个缓冲器的数量相对于所述最大缓冲器数量和所述模拟期间中的平均缓冲器数量的比率; 以及从具有低缓冲器利用率的处理开始,连续减少缓冲器数量的缓冲器数量减少单元,并重复计算,直到缓冲器总数最小化,以确定要放置的缓冲器的数量 之间的过程。
    • 5. 发明申请
    • WORKER ASSIGNMENT DEVICE, WORKER ASSIGNMENT PROGRAM, AND WORKER ASSIGNMENT SYSTEM
    • 工作人员分配手段,工作人员分配方案和工作人员分配制度
    • US20110208556A1
    • 2011-08-25
    • US13034315
    • 2011-02-24
    • Satoshi NAGAHARAYoichi NonakaHisaya IshibashiTakahiro Nakano
    • Satoshi NAGAHARAYoichi NonakaHisaya IshibashiTakahiro Nakano
    • G06Q10/00
    • G06Q10/06G06Q10/063112G06Q10/063114
    • The present invention provides product delivery deadline compliance and increased worker training efficiency. A worker assignment scheme creation section of a worker assignment device creates a worker assignment scheme and calculates a job completion time for each process step of each product in accordance with a worker assignment rule. An evaluation value calculation section calculates evaluation values concerning delivery deadline compliance and worker training in accordance with processing results produced by the worker assignment scheme creation section. A worker assignment priority change section changes the worker assignment rule in accordance with the evaluation values and target values therefor. The above process is repeated a number of times to produce plural worker assignment schemes, which are compared in accordance with the evaluation values concerning delivery deadline compliance and worker training. The result of comparison is eventually presented to a user.
    • 本发明提供了产品交付期限的合规性和提高的工人培训效率。 工人分配装置的工人分配方案制作部,根据劳动者分配规则,生成工人分配方案,并计算每个产品的每个处理步骤的作业完成时间。 评估值计算部根据由工作人员分配方式生成部生成的处理结果,计算关于交付期限合规性和员工培训的评价值。 工作人员分配优先级改变部分根据评估值和目标值来更改工作者分配规则。 上述过程重复多次以产生多个工人分配方案,其根据关于交付期限合规性和工人培训的评估值进行比较。 比较结果最终呈现给用户。