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    • 2. 发明授权
    • Apparatus and method of working injection hole of fluid injection nozzle
    • 流体注射喷嘴工作注射孔的设备和方法
    • US06678955B2
    • 2004-01-20
    • US09969126
    • 2001-10-03
    • Kengo TakeshitaShouichi TakenouchiMikiya KuritaAkinori Harata
    • Kengo TakeshitaShouichi TakenouchiMikiya KuritaAkinori Harata
    • B21D5116
    • F02M51/0678F02M61/168F02M61/1853Y10T29/49432Y10T29/49995
    • It is an object of the invention to provide a method of working an injection hole of an electromagnetic type fuel injection valve so that when extrusion by using a punch is adopted, the punch does not break, even in the case where a central axis line of the injection hole of the electromagnetic type fuel injection valve is inclined to a line perpendicular to a face of a plate-like material to be punched. A front end, tapered portion of the punch is inclined in a direction opposed to a plate-like material relative to a central axis line of the punch to facilitate the punch along a sliding, inner face of a punch holder. While achieving a reduction in production cost, the divergent-shaped injection hole can accurately be formed in the plate-like material. A side force (Fs) is produced when the front end portion of the punch impinges on the plate-like material. The side force (Fs) is canceled by a reaction force (Fr) on a side opposed to the plate-like material and a bending moment potentially causing breakage of the punch is avoided.
    • 本发明的目的是提供一种加工电磁式燃料喷射阀的喷射孔的方法,使得当通过使用冲头进行挤出时,冲头不会断裂,即使在中心轴线 电磁式燃料喷射阀的喷射孔与垂直于要冲压的板状材料的表面垂直的线倾斜。 冲头的前端,锥形部分相对于板状材料相对于冲头的中心轴线倾斜,以便沿着冲头保持器的滑动内表面的冲头。 在实现生产成本降低的同时,可以在板状材料中精确地形成发散型注入孔。 当冲头的前端部撞击板状材料时,产生侧向力(Fs)。 侧力(Fs)被与板状材料相反的一侧的反作用力(Fr)抵消,并且避免了潜在地引起冲头破裂的弯矩。
    • 3. 发明授权
    • Nozzle hole plate and its manufacturing method
    • 喷孔孔及其制造方法
    • US6131827A
    • 2000-10-17
    • US274995
    • 1999-03-24
    • Mikiya KuritaShoichi Takenouchi
    • Mikiya KuritaShoichi Takenouchi
    • B23P15/16F02M51/06F02M61/16F02M61/18F02M59/00A62C31/02B05B1/00F23D11/38
    • B23P15/16F02M51/0671F02M61/168F02M61/1853
    • In a method for manufacturing a nozzle hole plate suitable for use in a fuel injection valve, a nozzle hole is formed at a predetermined angle of inclination by press-working with a punch in a thin-plate base material of a nozzle hole plate. When the nozzle hole is formed by press-working, a bluntness (shear drop) and a break face are formed at the corners of the base material at the fluid entrance and the fluid exit of the nozzle hole respectively, and as a result of the formation of this shear drop and break face the flow changes and the injection quantity increases. The injection quantity of the nozzle hole is measured for each nozzle hole plate, and its deviation from a target value is detected. Then, on the basis of the measured injection quantity value, the base material around the fluid entrance of the nozzle hole is notched by press-working using a punch. The material of the base material dimpled by the notching is pushed toward the fluid entrance of the nozzle hole and the shear drop diminishes. Consequently, the quantity of fuel injected through the nozzle hole plate decreases. Thus it is possible to provide a nozzle hole plate and a manufacturing method thereof with which a required injection quantity can be obtained in a short working time.
    • 在适用于燃料喷射阀的喷嘴孔板的制造方法中,通过在喷嘴孔板的薄板基材中冲压加工,以预定的倾斜角度形成喷嘴孔。 当通过压力加工形成喷嘴孔时,分别在流体入口和喷嘴孔的流体出口处的基材的角部处形成钝性(剪切降低)和断裂面,并且作为 形成这种剪切下降和破裂面流动变化,注入量增加。 对每个喷嘴孔板测量喷嘴孔的喷射量,并检测其与目标值的偏差。 然后,基于测定的喷射量值,通过使用冲头的冲压加工,喷嘴孔的流体入口周围的基材被切断。 由凹口凹陷的基材的材料被推向喷嘴孔的流体入口,剪切降降低。 因此,通过喷嘴孔板喷射的燃料量减少。 因此,可以提供一种喷嘴孔板及其制造方法,能够在短时间内获得所需的喷射量。
    • 6. 发明授权
    • Method and apparatus for manufacturing a press-formed object
    • 用于制造压制成形物体的方法和装置
    • US06505535B1
    • 2003-01-14
    • US09586154
    • 2000-06-02
    • Mikiya KuritaShouichi TakenouchiKouichi OhtaKatsumi NagasakaMotofumi KuzunoHiroyuki Dekita
    • Mikiya KuritaShouichi TakenouchiKouichi OhtaKatsumi NagasakaMotofumi KuzunoHiroyuki Dekita
    • B26D520
    • B21D35/00B21D51/00Y10T83/05Y10T83/4488Y10T83/4579
    • A manufacturing method and a press apparatus improve the productivity of the manufacture of a press-formed object from a sheet blank, such as a nozzle hole plate of a fuel injector. The nozzle hole plate of a fuel injector has a plurality of holes differing, for example, in size and punch direction with respect to the sheet blank. In the case of the manufacture of a nozzle hole plate, a first amount of nozzle holes of equal punch angle and size are formed continuously by a die unit in a bandlike sheet blank workpiece while the workpiece is fed through the die unit one way in its length wise direction. Then, the feed direction is reversed, and the die unit is rotated and a further amount of nozzle holes are formed continuously by the same die unit. As a result, the number of die unit positioning operations involved in forming a quantity of nozzle hole plates is equal only to the number of different nozzle holes formed in each nozzle hole plate. The greater the number of nozzle hole plates manufactured from a single roll of bandlike sheet, the more manufacturing labor is saved, and the greater productivity is improved.
    • 制造方法和冲压装置提高了来自诸如燃料喷射器的喷嘴孔板的片状坯料的压制成形物体的制造的生产率。 燃料喷射器的喷嘴孔板具有例如相对于板坯的尺寸和冲头方向不同的多个孔。 在制造喷嘴孔板的情况下,通过模具单元在带状板坯工件中连续形成具有相同冲头角度和尺寸的第一量的喷嘴孔,同时工件在其中以单向方式供给到模具单元 长度方向。 然后,进给方向相反,并且模具单元旋转,并且通过相同的模具单元连续地形成更多量的喷嘴孔。 结果,形成一定数量的喷嘴孔板所涉及的模具单元定位操作的数量仅等于在每个喷嘴孔板中形成的不同喷嘴孔的数量。 由单条带状片材制造的喷嘴孔板数量越多,节省制造劳动力越多,生产效率提高。
    • 7. 发明授权
    • Method of shearing thin metal sheet
    • 剪切薄金属片的方法
    • US5458717A
    • 1995-10-17
    • US171457
    • 1993-12-22
    • Mikiya Kurita
    • Mikiya Kurita
    • B21D28/02B21D28/16B21D28/24B21D33/00B26D1/00B26D7/08B32B31/18B26D3/00B26F1/14
    • B26D1/0006B21D28/16B26D7/08B26D2001/0053B26D2001/0066Y10T156/1052Y10T156/1057Y10T29/30Y10T29/301Y10T83/0486Y10T83/06Y10T83/9416Y10T83/9425Y10T83/9428Y10T83/9437
    • A method of shearing a thin metal sheet having a thickness of approximately 0.1 mm or less so as to be separated into a product and scrap by a pair of dies. A chamfer or a round having a size of approximately from 5 to 10 times greater than the thickness of the thin metal sheet is arranged at the lip of a first die which presses one portion of the thin metal sheet which is to be scrap. A chamfer or a round is not substantially arranged at the lip of a second die which presses the other portion of the thin metal sheet which is to be a product. A backing material and the thin metal sheet are overlapped so as to be a laminate. The backing material has a thickness of approximately 2 times or more greater than that of the thin metal sheet and is formed of a flexible material having a very small elongation and is soft enough not to substantially prevent the thin metal sheet from being sheared, such as, for example, paper. The laminate is arranged such that the backing material faces the pressing surface of the first die and that the thin metal sheet faces the pressing surface of the second die. Then, the thin metal sheet and the backing material are sheared concurrently. Thus, the thin metal sheet can be sheared, by methods such as blanking and piercing, while inhibiting burring, without requiring any special type of device or blanking die.
    • 一种剪切厚度为约0.1mm或更小的薄金属片以便通过一对模具分离成产品和废料的方法。 在第一模具的唇缘处设置有比金属片厚度大约5至10倍的倒角或圆形,该第一模具的一部分压制要被废料的薄金属片的一部分。 倒角或圆形基本上不布置在第二模具的唇部处,该第二模具挤压作为产品的金属薄片的另一部分。 背衬材料和薄金属片材重叠成层压体。 背衬材料的厚度大约为薄金属片的2倍或更大,并且由具有非常小伸长率的柔性材料形成,并且足够软而不能基本上防止薄金属片材被剪切,例如 ,例如纸。 层压体被布置成使得背衬材料面向第一模具的按压表面,并且金属薄片面对第二模具的按压表面。 然后,薄金属片和背衬材料同时剪切。 因此,可以通过诸如冲裁和穿孔的方法来剪切薄金属片,同时抑制翻边,而不需要任何特殊类型的装置或冲裁模具。