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1. 发明授权

US08349396B2 Method and system for creating functionally graded materials using cold spray 有权
标题翻译：使用冷喷雾产生功能分级材料的方法和系统
公开(公告)号：US08349396B2
公开(公告)日：2013-01-08
申请号：US11106911
申请日：2005-04-14
申请人： Andrew DeBiccari , Jeffrey D. Haynes
发明人： Andrew DeBiccari , Jeffrey D. Haynes
IPC分类号： B05D1/12 , B05D5/00
CPC分类号： C23C24/04 , C23C28/022 , C23C28/028
摘要： A method and system for depositing multiple materials onto a substrate is described. The method broadly comprises the steps of providing a source of a first powder material to be deposited, providing a source of a second powder material to be deposited, and sequentially depositing the first powder material and the second powder material onto the substrate at a velocity sufficient to deposit the materials by plastically deforming the materials without metallurgically transforming the particles of powder forming the materials.
摘要翻译：描述了将多种材料沉积到基底上的方法和系统。该方法广泛地包括以下步骤：提供待沉积的第一粉末材料的源，提供待沉积的第二粉末材料的源，并以足够的速度将第一粉末材料和第二粉末材料依次沉积到衬底上通过使材料塑性变形而沉积材料，而不对形成材料的粉末颗粒进行冶金转化。

2. 发明申请

US20130001321A1 HYBRID EXHAUST COMPONENT 有权
标题翻译：混合排气组件
公开(公告)号：US20130001321A1
公开(公告)日：2013-01-03
申请号：US13172411
申请日：2011-06-29
申请人： Gerard D. Pelletier , Charles P. Logan , Bryan William McEnerney , Jeffrey D. Haynes
发明人： Gerard D. Pelletier , Charles P. Logan , Bryan William McEnerney , Jeffrey D. Haynes
IPC分类号： B64D33/04 , B65H81/06
CPC分类号： F02K9/97 , B64G1/401 , F05D2300/50212 , F05D2300/603
摘要： An exhaust includes a wall that has a first composite material having a first coefficient of thermal expansion and a second composite material having a second coefficient of the thermal expansion that is less than the first coefficient of thermal expansion.
摘要翻译：废气包括具有第一热膨胀系数的第一复合材料的壁和具有小于第一热膨胀系数的第二热膨胀系数的第二复合材料。

3. 发明申请

US20110314791A1 METHOD FOR COMBUSTION SYSTEM 审中-公开
标题翻译：燃烧系统方法
公开(公告)号：US20110314791A1
公开(公告)日：2011-12-29
申请号：US12823701
申请日：2010-06-25
申请人： Jeffrey D. Haynes , James T. Beals , Paul Sheedy
发明人： Jeffrey D. Haynes , James T. Beals , Paul Sheedy
IPC分类号： F02K9/00 , B05D1/36 , B05D1/12
CPC分类号： F02K9/12 , C06B21/0083 , C23C24/04 , F02K7/105 , F02K9/95 , F05D2220/10
摘要： A method of fabricating a combustion system includes cold depositing a starting material onto a substrate as a solid metal fuel to produce a combustion structure.
摘要翻译：制造燃烧系统的方法包括将起始材料作为固体金属燃料冷沉积到基底上以产生燃烧结构。

4. 发明授权

US07543764B2 Cold spray nozzle design 有权
标题翻译：冷喷嘴设计
公开(公告)号：US07543764B2
公开(公告)日：2009-06-09
申请号：US10401427
申请日：2003-03-28
申请人： Jeffrey D. Haynes , Stuart A. Sanders
发明人： Jeffrey D. Haynes , Stuart A. Sanders
IPC分类号： B05B1/00 , B05C5/04
CPC分类号： B05B7/1422 , B05B1/00 , C23C24/04 , Y10S239/19 , Y10T428/139
摘要： A nozzle for use in a cold spray technique is described. The nozzle has a passageway for spraying a powder material, the passageway having a converging section and a diverging section, and at least the diverging section being formed from polybenzimidazole. In one embodiment of the nozzle, the converging section is also formed from polybenzimidazole.
摘要翻译：描述了用于冷喷涂技术的喷嘴。喷嘴具有用于喷射粉末材料的通道，该通道具有会聚部分和发散部分，并且至少该分散部分由聚苯并咪唑形成。在喷嘴的一个实施例中，会聚部分也由聚苯并咪唑形成。

5. 发明申请

US20130112672A1 LASER CONFIGURATION FOR ADDITIVE MANUFACTURING 审中-公开
标题翻译：用于添加剂制造的激光配置
公开(公告)号：US20130112672A1
公开(公告)日：2013-05-09
申请号：US13362322
申请日：2012-01-31
申请人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk
发明人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk
IPC分类号： B23K26/00
CPC分类号： B23K26/0876 , B22F3/1055 , B22F7/00 , B22F2003/1056 , B23K26/0673 , B23K26/0676 , B23K26/082 , B23K26/10 , B29C64/153 , B33Y10/00 , B33Y30/00 , Y02P10/295
摘要： An additive manufacturing assembly includes a work space including a plurality of separate regions and an energy transmitting device for focusing an energy beam to a specific location within one of the plurality of regions within the work space. The energy transmitting device includes features for expanding the workspace for fabricating parts of increased size and volume.
摘要翻译：添加剂制造组件包括包括多个分离区域的工作空间和用于将能量束聚焦到工作空间内的多个区域之一内的特定位置的能量传输装置。能量传输装置包括用于扩展工作空间以用于制造增加尺寸和体积的部件的特征。

6. 发明申请

US20130101729A1 REAL TIME CAP FLATTENING DURING HEAT TREAT 审中-公开
标题翻译：在热处理期间的实时时钟平滑
公开(公告)号：US20130101729A1
公开(公告)日：2013-04-25
申请号：US13362470
申请日：2012-01-31
申请人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk , Joel G. Landau
发明人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk , Joel G. Landau
IPC分类号： B05D5/00 , B05C19/00
CPC分类号： B23K26/34 , B22F3/1055 , B22F2003/1057 , B23K35/0244 , B29C64/00 , B29C71/02 , B29C2071/022 , B33Y30/00 , B33Y50/02 , Y02P10/295
摘要： An additive manufacturing process includes the steps of measuring a parameter of a part supported within a workspace after a heat treat or other stress relieving process. The measured parameter being a part characteristic that is desired to be within a desired range prior to proceeding with an additional fabrication process. The process further includes the step of applying at least one additional layer on the part based on the measured parameter to adjust the measured parameter to within the desired range.
摘要翻译：添加剂制造方法包括以下步骤：在热处理或其它应力消除过程之后测量在工作空间内支撑的部件的参数。所测量的参数是在进行额外制造过程之前期望在期望范围内的部件特性。该方法还包括基于测量的参数在部件上施加至少一个附加层以将所测量的参数调整到所需范围内的步骤。

7. 发明授权

US07553385B2 Cold gas dynamic spraying of high strength copper 失效
标题翻译：冷气动态喷涂高强度铜
公开(公告)号：US07553385B2
公开(公告)日：2009-06-30
申请号：US10995876
申请日：2004-11-23
申请人： Jeffrey D. Haynes
发明人： Jeffrey D. Haynes
IPC分类号： C22F1/08
CPC分类号： F02K9/62 , C23C24/04 , F02K9/346
摘要： A process for forming an article, such as a combustion chamber liner, comprises the steps of providing a mandrel formed from a material, such as an aluminum containing material, having a net shape of the article to be made, depositing a powdered metal material onto the mandrel without melting the powdered metal material, and removing the material forming the mandrel to leave a free standing monolithic article. In a preferred embodiment of the present invention, the powdered metal material comprises powdered GRCop-84. Alternatively, the powdered metal material may be GRCop-42.
摘要翻译：用于形成诸如燃烧室衬里的物品的方法包括以下步骤：提供由诸如含铝材料的材料形成的心轴，所述材料具有待制造的制品的净形状，将粉末状金属材料沉积到心轴不熔化粉末金属材料，并且去除形成心轴的材料以留下独立的整体制品。在本发明的优选实施方案中，粉末状金属材料包括粉末状GRCop-84。或者，粉末状金属材料可以是GRCop-42。

8. 发明申请

US20080099538A1 Braze pre-placement using cold spray deposition 审中-公开
标题翻译：使用冷喷雾沉积法钎焊预先放置
公开(公告)号：US20080099538A1
公开(公告)日：2008-05-01
申请号：US11588814
申请日：2006-10-27
申请人： Andrew DeBiccari , Jeffrey D. Haynes , Charles-Andre Morisset , Gary Shubert
发明人： Andrew DeBiccari , Jeffrey D. Haynes , Charles-Andre Morisset , Gary Shubert
IPC分类号： B23K35/12
CPC分类号： B23K1/20 , C23C24/04
摘要： Methods are described for applying braze filler material onto a component part interface having a uniform thickness regardless of the interface contour using cold spray deposition technology.
摘要翻译：描述了使用冷喷涂沉积技术将钎焊填料材料施加到具有均匀厚度的部件接口上而不考虑界面轮廓的方法。

9. 发明申请

US20130101728A1 ADDITIVE MANUFACTURING IN SITU STRESS RELIEF 审中-公开
标题翻译：现场应急救援中的补充制造
公开(公告)号：US20130101728A1
公开(公告)日：2013-04-25
申请号：US13362425
申请日：2012-01-31
申请人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk
发明人： John J. Keremes , Jeffrey D. Haynes , Youping Gao , Daniel Edward Matejczyk
IPC分类号： B05D3/02 , B05C11/00
CPC分类号： B22F3/1055 , B22F2003/1056 , B22F2003/1057 , B29C64/153 , B29C64/20 , B29C71/02 , B29C2035/0211 , B29C2035/0811 , B29C2035/0838 , B29C2035/1666 , B29C2071/022 , B33Y30/00 , B33Y40/00 , Y02P10/295
摘要： An additive manufacturing process performed by an additive manufacturing machine includes strain gauges that detect stress within a part during fabrication within a defined workspace. When the detected stress is exceeds a desired level the fabrication steps are paused and a stress relieving process is performed within the chamber without moving the part. The additive manufacturing machine includes heaters and coolers for changing the temperature within the chamber to perform the desired stress relieving process in the same space as fabrication is performed. Once it is confirmed that stresses within the part are within acceptable limits the part fabrication process is resumed.
摘要翻译：由添加剂制造机器执行的添加剂制造过程包括在制造期间在限定的工作空间内检测部件内的应力的应变计。当检测到的应力超过所需水平时，暂停制造步骤，并且在室内进行应力消除处理而不移动该部件。添加剂制造机包括用于改变室内的温度的加热器和冷却器，以在与制造相同的空间中执行所需的应力消除过程。一旦确认部件内的应力在可接受的限度内，则部件制造过程被恢复。

10. 发明授权

US07820238B2 Cold sprayed metal matrix composites 有权
标题翻译：冷喷金属基复合材料
公开(公告)号：US07820238B2
公开(公告)日：2010-10-26
申请号：US11643597
申请日：2006-12-20
申请人： Andrew DeBiccari , Jeffrey D. Haynes , Douglas A. Hobbs , Jeganathan Karthikeyan
发明人： Andrew DeBiccari , Jeffrey D. Haynes , Douglas A. Hobbs , Jeganathan Karthikeyan
IPC分类号： B05D1/12
CPC分类号： C23C24/04 , C22C1/05 , C22C32/00
摘要： A method of manufacturing homogenous metal matrix composite (MMC) powders and using the powders as the feedstock with cold spray deposition is described to produce composite coatings and freestanding bulk forms. Measured quantities of metal and ceramic powders having predetermined particle sizes are blended to produce homogeneous MMC powders. Spray parameters and procedures are controlled to produce dense, strong and well-bonded MMC coatings on any substrate.
摘要翻译：描述了制造均质金属基质复合材料（MMC）粉末并使用粉末作为原料的冷喷涂沉积的方法来生产复合涂层和独立散装形式。将具有预定粒径的金属和陶瓷粉末的测量量混合以制备均匀的MMC粉末。控制喷雾参数和程序以在任何基材上产生致密，牢固且粘结良好的MMC涂层。

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