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    • 2. 发明授权
    • Sintered silicon nitride of high toughness, strength and reliability
    • 烧结氮化硅具有高韧性,强度和可靠性
    • US5637540A
    • 1997-06-10
    • US96203
    • 1993-07-23
    • Chien-Wei LiJeffrey A. Goldacker
    • Chien-Wei LiJeffrey A. Goldacker
    • C04B35/593C04B35/80C04B41/80C04B35/58
    • C04B35/806C04B35/5935C04B41/80
    • A silicon nitride sintered body has a composition consisting essentially of 85 to 94% by weight .beta. silicon nitride, 6 to 15% by weight grain boundary phase consisting essentially of (i) at least two rare earth elements, wherein yttrium is considered a rare earth, and, optionally, strontium which, calculated as SrO, is 02 percent by weight of the total body, and (ii) at least two of Si, N, O and C, and an additive consisting essentially of a metal carbon compound present in the amount of about 0.2 to 3.5% by volume. The additive is substantially homogeneously dispersed within the sintered body. The sintered body has a microstructure wherein (i) the .beta. silicon nitride grains are acicular and have an average grain width ranging from 0.5 to 1.5 .mu.m, (ii) at least 25% of the grains have width greater than 0.7 .mu.m, and at least 10% of the grains have width greater than 1 .mu.m, and (iii) no more than 5% of grains have width greater than 3.5 .mu.m and apparent aspect ratio greater than 5, with the proviso that the average aspect ratio is at least 1.8 and a fracture origin, at least 90% of which is comprised of large acicular .beta.Si.sub.3 N.sub.4 grains, the average size of which ranges from about 15 to 50 .mu.m. Such a ceramic has high strength, high toughness and long term durability, and is especially suited for industrial applications such as components for gas turbine and automotive engines.
    • 氮化硅烧结体具有基本上由85至94重量%的β氮化硅,6至15重量%的晶界相组成的组成,其基本上由(i)至少两个稀土元素组成,其中钇被认为是稀土 ,和任选地,以SrO计,为总体重的0.02重量%的锶和(ii)Si,N,O和C中的至少两种,以及基本上由以下物质组成的金属碳化合物 该量为约0.2-3.5%(体积)。 添加剂基本均匀地分散在烧结体内。 所述烧结体具有以下微结构:(i)所述β型氮化硅晶粒为针状,平均晶粒宽度为0.5〜1.5μm,(ii)所述晶粒的至少25%的宽度大于0.7μm, 至少10%的晶粒具有大于1μm的宽度,和(iii)不超过5%的晶粒宽度大于3.5μm,并且视在长宽比大于5,条件是平均纵横比为 至少1.8和断裂起点,其至少90%由大针状β3Si4N晶粒组成,其平均尺寸范围为约15至50μm。 这种陶瓷具有高强度,高韧性和长期耐久性,并且特别适用于诸如燃气轮机和汽车发动机的部件的工业应用。