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    • 1. 发明授权
    • Bonding of cutters in diamond drill bits
    • 金刚石钻头切割机的接合
    • US07997358B2
    • 2011-08-16
    • US12582212
    • 2009-10-20
    • Saul N IzaguirreThomas W. OldhamKumar T KembaiyanGary ChunnAnthony GriffoRobert DentonBrian A White
    • Saul N IzaguirreThomas W. OldhamKumar T KembaiyanGary ChunnAnthony GriffoRobert DentonBrian A White
    • E21B10/46
    • E21B10/567B22F7/06B22F7/062B22F2005/001
    • A bit body formed of a mixture of matrix material and superabrasive powder and including pockets lined with superabrasive-free matrix material, and a method for forming the same, are provided. The pockets are shaped to receive cutting elements therein. The superabrasive-free matrix material enhances braze strength when a cutting element is brazed to surfaces of the pocket. The method for forming the drill bit body includes providing a mold and displacements. The displacements are coated with a mixture of superabrasive free matrix-material and an organic binder. The mold is packed with a mixture of matrix material and superabrasive powder and the arrangement heated to form a solid drill bit body. When the solid bit body is removed from the mold, pockets are formed by the displacements in the bit body and are lined with the layer of superabrasive-free matrix material. The superabrasive material may be diamond, polycrystalline cubic boron nitride, SiC or TiB2 in exemplary embodiments.
    • 由基体材料和超级磨料粉末的混合物形成的一个体,并且包括衬有超无磨料基质材料的口袋及其形成方法。 口袋被成形为在其中容纳切割元件。 当将切割元件钎焊到袋的表面时,超无磨料基质材料增强了钎焊强度。 用于形成钻头体的方法包括提供模具和位移。 位移用超磨料自由基质材料和有机粘合剂的混合物涂覆。 模具中填充有基体材料和超级磨料粉末的混合物,并将该装置加热形成固体钻头体。 当固体钻头体从模具中取出时,通过钻头体中的位移形成凹坑,并且衬有超级无磨料基体材料层。 在示例性实施例中,超研磨材料可以是金刚石,多晶立方氮化硼,SiC或TiB 2。
    • 9. 发明授权
    • Polycrystalline diamond materials formed from coarse-sized diamond grains
    • 由粗大的金刚石颗粒形​​成的多晶金刚石材料
    • US06951578B1
    • 2005-10-04
    • US09637092
    • 2000-08-10
    • Daniel J. BelnapNathan R. AndersonZhigang FangAnthony GriffoBrian A. White
    • Daniel J. BelnapNathan R. AndersonZhigang FangAnthony GriffoBrian A. White
    • B01J3/06C22C26/00E21B10/52B32B9/00
    • E21B10/52B01J3/065B01J2203/062C22C26/00
    • PCD materials of this invention comprise diamond crystals that are bonded together with a catalyst/binder material. The PCD material is prepared by combining diamond grains with a catalyst/binder material either as a premixture or by infiltration during sintering. The PCD material comprises 15 percent by volume or less diamond grains sized 20 micrometers or less. The diamond grains are pressurized under elevated temperature conditions to form the desired PCD material. PCD materials of this invention can constitute the exclusive material phase of a PCD construction, or can form one or more material phase in a multi-phase material microstructure, wherein the multiple material phase can be arranged in an ordered/oriented or random fashion. PCD materials of this invention display improved properties of impact and fatigue resistance, and functional toughness, when used in complex wear environments, when compared to conventional PCs materials comprising intentionally added fine-sized diamond grains.
    • 本发明的PCD材料包括与催化剂/粘合剂材料结合在一起的金刚石晶体。 通过将金刚石晶粒与催化剂/粘合剂材料组合作为预混合物或通过在烧结期间的渗透来制备PCD材料。 PCD材料包括15微摩尔或更小的15体积%或更少的金刚石颗粒。 金刚石晶粒在高温条件下被加压以形成所需的PCD材料。 本发明的PCD材料可以构成PCD结构的独特材料相,或者可以在多相材料微结构中形成一个或多个材料相,其中多个材料相可以以有序/定向或随机的方式布置。 当与常规的包含有意添加的精细尺寸的金刚石颗粒的材料相比时,本发明的PCD材料在复杂的磨损环境中使用时显示改善的冲击和抗疲劳性能以及功能性韧性。