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    • 1. 发明授权
    • Method and apparatus for controlling the temperature of molds, dies, and injection barrels using fluid media
    • 使用流体介质控制模具,模具和注射桶的温度的方法和装置
    • US08501060B2
    • 2013-08-06
    • US12278579
    • 2007-02-13
    • Kenneth E. Johnson
    • Kenneth E. Johnson
    • B29C47/92
    • G05D23/1919B29C35/007B29C45/7306B29C2945/76545B29C2945/76782
    • For controlling temperature in the molding of plastics, metal, ceramic, or die-casting, a circulator supporting a molding machine includes a fixed displacement pump driven by an electronic servo motor for volumetric metering of thermal fluid to or from the molding machine. A pre-set or dynamically controlled volume and flow rate profile matches the heating and cooling requirement of a molding machine and process. Volumetric metering may be based on parameters such as time, machine cycle status, temperature, pressure, and/or flow rate. Fluid may be circulated through the mold at positive or negative pressure at fixed, variable, or pulsed flow. The supply side in a fluid loop may be restricted so as to cause a pressure drop in or upstream of the mold, die or barrel, and seed bubbles may be injected into the fluid flow to excite vaporization and lowering of the fluid temperature.
    • 为了控制塑料,金属,陶瓷或压铸件的模制中的温度,支撑成型机的循环器包括由电子伺服电动机驱动的固定排量泵,用于将热流体定量计量到成型机。 预设或动态控制的体积和流速曲线匹配了成型机和加工过程的加热和冷却要求。 体积计量可以基于诸如时间,机器周期状态,温度,压力和/或流量之类的参数。 流体可以以固定的,可变的或脉冲流的正压或负压循环通过模具。 可以限制流体回路中的供应侧,以便在模具,模具或筒体中或上游引起压力下降,并且将种子气泡注入到流体流中以激发蒸发和降低流体温度。
    • 2. 发明申请
    • METHOD FOR CHARACTERIZING, MONITORING, AND CONTROLLING A MOLD, DIE, OR INJECTION BARREL
    • 用于表征,监测和控制模具,DIE或注射棒的方法
    • US20130168890A1
    • 2013-07-04
    • US13546154
    • 2012-07-11
    • Kenneth E. Johnson
    • Kenneth E. Johnson
    • B22D17/32B29C45/78
    • B22D17/32B29C45/766B29C45/78B29C2945/76006B29C2945/76056B29C2945/76304B29C2945/76913
    • In a method for thermally controlling a mold, initial measurements of flow versus pressure or pumping speed for a thermal exchange liquid are used to select an achievable flow within a maximum pressure. Subsequently, the system's identity and integrity are verified by repeating at least one measurement before and/or during a process run. An energy exchange rate can be adjusted to a moving average over preceding cycles. Thermal equilibrium can be detected by sensing changes in temperature to or from the process, or in energy exchange rates, from cycle to cycle. An energy exchange rate set point can be set to an initial value during startup, and then reset to an equilibrium value. Energy efficient operating conditions can be determined by comparing circulator energy consumption with thermal energy exchange rates over a range of flow rates and/or temperatures to the process. Cooling flow pulse timing can be graphically adjusted.
    • 在用于热控制模具的方法中,使用用于热交换液体的流量对压力或泵送速度的初始测量来选择在最大压力内可实现的流量。 随后,通过在过程运行之前和/或期间重复至少一个测量来验证系统的身份和完整性。 能量交换率可以调整到前一周期的移动平均值。 可以通过检测从过程到过程或从循环到循环的能量交换速率的变化来检测热平衡。 在启动期间,能量设定值可设定为初始值,然后复位为平衡值。 可以通过将循环器能量消耗与在该过程的流量和/或温度的范围内的热能交换速率进行比较来确定能量效率的操作条件。 冷却流量脉冲定时可以进行图形调整。