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    • 83. 发明授权
    • Plastic upholstery core forming method
    • 塑料内饰芯成型方法
    • US5582787A
    • 1996-12-10
    • US295235
    • 1994-08-24
    • Jeffrey D. Tyner
    • Jeffrey D. Tyner
    • A47C7/54B26F1/44B29C44/56B29C63/00B29C67/00B29D99/00B29C43/04B29C43/20
    • B29D99/0092A47C7/54B26F1/44B29C44/569B29C67/0044B26F1/40B29C63/00B29L2009/00
    • A wrist support (10) and method for constructing the wrist support is described. The wrist support includes a base (12) with a cushion layer (14) mounted on the top surface (12A) and an outer covering (16) surrounding the base and cushion layer. The bottom surface (12B) of the base has an adhesive (13) which is protected by a release paper (15). The release paper is removed in order to secure the ends (16A) of the outer covering to the base. The wrist support is constructed from a sheet of base material (36) and a sheet of cushion material (38) which are cut into a wrist support preform (26) in a mold (20). The sheets are inserted between a first half (22) and a second half (32) of the mold with the base adjacent the second half of the mold. The first half of the mold is then moved downward into contact with the second half which causes the second half to also move downward and which enables the plunger (34) of the second half to extend into the indentation (24) of the first half. As the plunger enters the indentation the cutting edges (34C) of the sidewalls (34A) of the plunger cut the sheets of material into the shape of the wrist support. The first and second halves of the mold continue to move downward causing the plunger to compress the cut base and cut cushion layer against the top (24B) of the indentation with the edges (12C) of the base adjacent the curved portion (24C) of the indentation.
    • 描述了用于构造手腕支架的腕支架(10)和方法。 手腕支撑件包括具有安装在顶表面(12A)上的缓冲层(14)的基部(12)和围绕基部和缓冲层的外部覆盖物(16)。 底座的底面(12B)具有被隔离纸(15)保护的粘合剂(13)。 去除剥离纸以将外覆盖件的端部(16A)固定到基座。 手腕支架由一片基材(36)和缓冲材料片(38)构成,它们被切割成模具(20)中的腕支撑预制件(26)。 片材插入模具的第一半(22)和第二半(32)之间,其中基部邻近模具的后半部分。 然后,模具的前半部分向下移动以与第二半部接触,这使得第二半部分也向下移动,这使得下半部分的柱塞(34)能够延伸到前半部分的凹陷部分(24)中。 当柱塞进入压痕时,柱塞的侧壁(34A)的切割边缘(34C)将材料片切割成手腕支架的形状。 模具的第一和第二半部继续向下移动,使得柱塞压缩切割基部并且将缓冲层相对于凹部的顶部(24B)切割成缓冲层,其中基部的边缘(12C)邻近弯曲部分(24C)的边缘 缩进。
    • 86. 发明授权
    • Method of making a panel with a spray formed skin
    • 制造具有喷雾形成皮肤的面板的方法
    • US5512233A
    • 1996-04-30
    • US329313
    • 1994-10-26
    • Michael J. GallagherWilliam M. Humphrey
    • Michael J. GallagherWilliam M. Humphrey
    • B29C37/00B29C44/56B29C51/08B29C51/16B29C43/02
    • B29C51/162B29C37/0032B29C44/569B29C51/08B29K2075/00B29K2105/04B29L2009/001Y10T156/109
    • A method is provided for making a lightweight composite panel in which an outer skin is developed by spraying a heat curable reactive urethane formulation onto a contoured heated surface of a mold cavity of a press mold and maintained thereon in a semi-cured state. A substrate-forming foam layer impregnated with a hardening compound is positioned against a second foam layer and the layers in turn laid over the semi-cured urethane skin. The foam layers are urged together within the mold under heat and pressure at a temperature sufficient to accelerate activating of the hardening compound to render the substrate-forming foam layer relatively stiff, hard and self-supporting and less compressible than that of the second foam layer, and to bond the foam layers to one another at their interface, while forcing the semi-cured skin material into interstices of the second foam layer and thereafter curing the skin producing a bond between the skin and the second foam layer.
    • 提供了一种用于制造轻质复合面板的方法,其中通过将热可固化反应性氨基甲酸酯配制剂喷涂到压模的模腔的轮廓加热表面并在半固化状态下保持在其上而使外皮显影。 浸渍有硬化化合物的形成基材的泡沫层被定位成抵靠第二泡沫层,并且这些层又被覆在半固化的聚氨酯表面上。 将泡沫层在模具内在加热和压力下一起在足以加速硬化化合物的活化的温度下一起推动,使得基材形成泡沫层相对于第二泡沫层的刚性,硬度和自支撑性以及较不可压缩 并且在其界面处将泡沫层彼此粘合,同时迫使半固化的表皮材料进入第二泡沫层的间隙,然后固化皮肤,从而在皮肤和第二泡沫层之间产生粘结。
    • 90. 发明授权
    • Method of production of reinforced foam cores
    • 增强泡沫芯的生产方法
    • US5462623A
    • 1995-10-31
    • US102892
    • 1993-08-06
    • Stephen W. Day
    • Stephen W. Day
    • B29C44/56B29C70/08B29D99/00E04C2/22E04C2/296E04C2/36B32B31/04B32B31/18
    • B29D99/001B29C44/5654B29C70/086B29D99/0021B32B37/1207E04C2/22E04C2/296E04C2/36Y10T156/1052Y10T156/1075Y10T156/108
    • Rigid foam insulation boards and thin flexible fibrous sheets or strips are stacked in alternating layers with adhesive between the layers, and the stack is compressed while the adhesive cures to form a rectangular core panel or billet. In one embodiment, the parallel spaced sheets or strips extend diagonally of the panel or billet, and each billet is cut through the alternate layers of foam and fibrous sheets and along parallel spaced planes to form a plurality of core panels. The core panels are adhesively bonded between skins of rigid sheet materials to form laminated sandwich panels with the fibrous strips connecting the skins. The above stacking and curing steps are also performed with core panels in place of insulation boards to form a billet which is cut to form core panels with grid-like webs, and grid-like core panels are used to form a billet with the webs extending in X-Y-Z directions. Billets are also formed with core panels stacked in a step-like manner and then cut along inclined parallel planes to provide core panels with truss-like webs, and billets are formed with adjacent rigid foam boards having different densities and thicknesses, Resilient foam panels are used in place of or with the fibrous sheets for producing core panels which may be curved, and the foam between the webs of grid-like core panels is recessed to expose the webs for bonding surface materials such as stucco to the core panels.
    • 刚性泡沫绝缘板和薄柔性纤维片或条在层之间以粘合剂交替层叠,并且当粘合剂固化以形成矩形芯板或坯料时,堆叠被压缩。 在一个实施例中,平行隔开的片或条沿板或坯料对角延伸,并且每个坯料通过泡沫和纤维片的交替层并且沿着平行间隔开的​​平面切割以形成多个芯板。 芯片粘合在刚性片材的表皮之间以形成层叠夹层板,纤维条连接表皮。 上述堆叠和固化步骤也用芯板代替绝缘板进行,以形成切割成形成具有格子状网的芯板的坯料,并且使用格子状芯板来形成带材的坯料 在XYZ方向。 坯料还形成有以阶梯状堆叠的芯板,然后沿着倾斜的平行平面切割,以提供具有桁架状网的芯板,并且坯料形成有具有不同密度和厚度的相邻刚性泡沫板。弹性泡沫板是 用于代替纤维片或用于生产可弯曲的芯片的纤维片,并且格栅状芯片的腹板之间的泡沫凹陷以露出用于将灰泥等表面材料粘合到芯板上的网。