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    • 73. 发明授权
    • Method of forming a molded product using a freezing step
    • 使用冷冻步骤形成成型品的方法
    • US5736075A
    • 1998-04-07
    • US734900
    • 1996-10-22
    • James S. W. LeeKwong-Wai Chow
    • James S. W. LeeKwong-Wai Chow
    • B29C35/16B29C44/56B29C67/20
    • B29C35/16B29C44/5636Y10T428/24504Y10T428/24612Y10T428/2495Y10T428/249988Y10T428/249989
    • A method of molding, from porous material, a low-density product having an impermeable surface. A mold is provided, which has a cavity, the outline of which defines the outline of the product. The starting material is a flat sheet of plastic foam. The first step of the process, in some cases, is a pre-heating procedure, which softens the material. Then, from this sheet there is stamped a blank having substantially the outline of the desired product, which is then inserted into the mold cavity. The mold is then heated with the blank therein to form the blank permanently into the desired product, after which the mold is quenched in cold water with the product still inside. The product is subsequently removed from the mold and frozen. The result of this molding method is a low-density product having an impermeable surface integral with the foam interior which is suitable for receiving various types of brightly colored finished. It is also contemplated that a non-porous plastic film may be molded in place on the surface of the product.
    • 从多孔材料成型具有不透水表面的低密度产品的方法。 提供了一种模具,其具有空腔,其轮廓限定了产品的轮廓。 起始材料是塑料泡沫的平板。 在某些情况下,该过程的第一步是预加热程序,使材料软化。 然后,从该片材上冲压有基本上所需产品轮廓的坯料,然后将其插入模腔中。 然后将模具与其中的坯件一起加热以将坯料永久地形成所需的产品,然后将模具在冷水中淬火,产品仍在内部。 产品随后从模具中取出并冷冻。 该成型方法的结果是具有与泡沫内部成一体的不透水表面的低密度产品,其适于接收各种类型的明亮的成品。 还可以设想,无孔塑料膜可以在产品的表面上就地模制。
    • 74. 发明授权
    • Panel construction
    • 面板施工
    • US5720842A
    • 1998-02-24
    • US547972
    • 1995-10-25
    • Albert V. Cawthon
    • Albert V. Cawthon
    • B29C33/08B29C44/56
    • B29C44/569B29C33/08B29L2031/58
    • Panel construction for forming upholstery panels for use in automotive vehicles and the like, where a plastic substrate which has been formed to a desired configuration, is placed over a grounded metal horn, a layer of adhesive fabric is placed over the substrate, a layer of heat bondable foam is placed over the adhesive fabric, a cover layer is placed over the foam, heat seal punches connected to the positive output of a source of electrical energy are selectively brought in horizontally on all sides of the panel perimeter to successively compress the cover and foam against the sides of the substrate. Electrical energy is applied to the heat seal punches when in selective engaged position to melt the adhesive and the foam, and fasten the cover to the substrate. The punches are withdrawn and the completed panel is removed from the horn.
    • 用于形成用于汽车等的装饰面板的面板结构,其中已经形成为所需构造的塑料基板被放置在接地的金属喇叭上,将一层粘合剂织物放置在基板上, 可热粘合的泡沫被放置在粘合剂织物上,覆盖层放置在泡沫上,连接到电能源的正输出的热密封冲头被选择性地水平地放置在面板周边的所有侧面上,以连续地压缩盖 并且与衬底的侧面发泡。 当处于选择性接合位置时,电能被施加到热密封冲头以熔化粘合剂和泡沫,并将盖紧固到基底。 冲孔被取出,完成的面板从喇叭中取出。
    • 76. 发明授权
    • Controlled cooling of porous materials
    • 多孔材料的控制冷却
    • US5702652A
    • 1997-12-30
    • US788627
    • 1997-01-24
    • Michael A. RicciardiAnthony C. M. Griffiths
    • Michael A. RicciardiAnthony C. M. Griffiths
    • B29C35/16B29C44/56B29C71/00
    • B29C44/5609B29C35/16B29C2037/90B29K2105/04
    • Method and apparatus for cooling porous materials whereby first gases are passed through a porous material, such as polyurethane foam, in a first zone at a predetermined flow rate to cool the porous material and to remove volatiles therefrom in a first gas mixture which exits the porous material at a predetermined temperature. The first gas mixture is combined with second gases having a temperature which is lower than that of the first gas mixture to form a second gas mixture having a temperature which is sufficiently low to condense or sublime one or more of the volatiles. Thereafter, the second gas mixture is passed through the porous material to filter the condensed or sublimed volatiles thereon and to further cool the porous material. The flow rate of the heated gases is controlled to provide a controlled uniform cooling of the porous material, and additional filters may be utilized to remove particulate matter from either of the heated gases or the cold gases, or both.
    • 用于冷却多孔材料的方法和装置,其中第一气体以预定流速在第一区域中通过诸如聚氨酯泡沫的多孔材料,以冷却多孔材料并从出口多孔材料的第一气体混合物中除去挥发物 材料在预定温度。 第一气体混合物与第二气体组合,其温度低于第一气体混合物的温度,形成温度足够低以冷凝或升华一种或多种挥发物的第二气体混合物。 此后,使第二气体混合物通过多孔材料以过滤其上的冷凝或升华的挥发物并进一步冷却多孔材料。 加热气体的流速被控制以提供对多孔材料的受控的均匀冷却,并且可以使用附加的过滤器来从加热的气体或冷气体中或者两者中去除颗粒物质。
    • 78. 发明授权
    • Multi-component sponge
    • 多组分海绵
    • US5640737A
    • 1997-06-24
    • US500574
    • 1995-07-11
    • John W. Boggs
    • John W. Boggs
    • A45D34/04A47K7/02B29C44/56A47L13/16
    • A47K7/02A45D34/04B29C44/56A45D2200/1018
    • A multi-component sponge has a central or main foam layer of reticulated single cell polyurethane flexible foam and an outer foam layer adhered to each of its two substantially parallel sides so that liquid can flow between the main foam layer and the two outer foam layers. Each of the two outer foam layers is preferably polyurethane flexible foam having a reticulated double cell structure although each could be a reticulated single cell structure having a porosity in the range of 3-110 pores per inch. The main foam layer preferably has a porosity in the range of 3-30 pores per inch. Each of the two outer foam layers is softer than the main foam layer.
    • 多组分海绵具有网状单细胞聚氨酯柔性泡沫的中心或主泡沫层,并且外泡沫层粘附到其两个基本上平行的侧面中的每一个上,使得液体可以在主泡沫层和两个外泡沫层之间流动。 两个外部泡沫层中的每一个优选是具有网状双电池结构的聚氨酯柔性泡沫,尽管每个都可以是具有在3-110孔/英寸范围内的孔隙率的网状单电池结构。 主泡沫层优选具有在3-30个孔/英寸范围内的孔隙率。 两个外层泡沫层中的每一个都比主泡沫层更柔软。