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    • 64. 发明授权
    • Polysilicon produced by a fluid bed process
    • 通过流化床工艺生产的多晶硅
    • US4820587A
    • 1989-04-11
    • US4116
    • 1987-01-16
    • Marcelian F. GautreauxRobert H. Allen
    • Marcelian F. GautreauxRobert H. Allen
    • C01B33/02B01J8/26C01B33/027C01B33/029B32B5/16B05D7/00
    • B01J8/26C01B33/027C01B33/029Y10S117/912Y10T428/2991Y10T428/2995
    • Silicon of high purity is made by decomposing silane in a fluidized bed reactor. To obtain good process economics, two modes of operation are used. In a first mode, the reactor is operated under high productivity conditions which also result in co-production of silicon dust or fines. The dust on the particles can cause problems in handling. For example, in bagging the particles, or removing the particles from a bag, the dust can become airborne from the larger particle surfaces and form an objectionable cloud of silicon dust. The invention provides a method for uniting dust to the larger silicon particles. In a second process mode, a thin (0.1-5.0 micron) layer of high purity silicon is deposited on the dust laden particles. This second mode is most preferably carried out by (a) treating the dust-laden particles with a deposition gas comprising 1 to 5 mole % silicon admixed with an inert carrier gas such as hydrogen, (b) in a fluidized bed reactor, and (c) at a process temperature of 620.degree.650.degree. C. The product polysilicon is composed of free flowing, approximately spherical particles having a size distribution of 150-1500 microns, an average size of 650-750 microns and has a particle bulk density of 2.3 grams per cubic centimeter, a bulk density of about 1360 kg/m.sup.3 and a silicon surface dust content of less than about 0.08 wt. %.
    • 高纯度硅通过在流化床反应器中分解硅烷来制备。 为了获得良好的工艺经济性,使用了两种操作模式。 在第一模式中,反应器在高生产率条件下运行,这也导致硅粉或细粉的共同生产。 颗粒上的灰尘会导致处理问题。 例如,在包装颗粒或从袋中去除颗粒时,灰尘可以从较大颗粒表面飞散,并形成令人不快的硅粉尘云。 本发明提供了一种将灰尘与较大的硅颗粒结合的方法。 在第二种工艺模式中,将薄(0.1-5.0微米)的高纯度硅层沉积在载有尘埃的颗粒上。 该第二模式最好通过以下步骤进行:(a)用包含1至5摩尔%硅的惰性载气如氢气沉积的沉积气体处理含灰尘的颗粒,(b)在流化床反应器中和( c)在620℃至650℃的过程温度下。产物多晶硅由自由流动的大致球形的颗粒组成,其尺寸分布为150-1500微米,平均尺寸为650-750微米,颗粒体积密度为 2.3克/立方厘米,堆积密度约1360公斤/立方米,硅表面粉尘含量小于约0.08重量%。 %。
    • 65. 发明授权
    • Polysilicon fluid bed process and product
    • 多晶硅流化床工艺及产品
    • US4784840A
    • 1988-11-15
    • US114453
    • 1987-10-28
    • Marcelian F. GautreauxRobert H. Allen
    • Marcelian F. GautreauxRobert H. Allen
    • B01J8/26C01B33/027C01B33/029C01B33/02B05D7/00
    • C01B33/027B01J8/26C01B33/029
    • Silicon of high purity is used in making semiconductor devices. Silicon for this purpose is made by decomposing silane in a fluidized bed reactor. This process entails thermal decomposition of silane to deposit additional metallic silicon on particles of high purity silicon. To obtain good process economics, two modes of operation are used. In a first mode, the reactor is operated under high productivity conditions which also result in co-production of silicon dust or fines. Some of the dust is deposited on the product silicon particles and some of it is elutriated by gas flow in the reactor and removed through an exit point near the top of the reactor apparatus. The dust on the particles can cause problems in handling. For example, in bagging the particles, or removing the particles from a bag, the dust can become airborne from the larger particle surfaces and form an objectionable cloud of silicon dust. The invention provides a method for uniting dust to the larger silicon particles, and also provides the improved silicon particles produced by the process. The improvement comprises a second mode, viz depositing a thin (0.1-5.0 micron) layer of high purity silicon on the dust laden particles. This second mode is most preferably carried out by (a) treating the dust-laden particles with a deposition gas comprising 1 to 5 mole % silicon admixed with an inert carrier gas such as hydrogen, (b) in a fluidized bed reactor, and (c) at a process temperature of 620.degree.-650.degree. C. By this method the amount of readily removable dust can be considerably reduced, forming an improved product tht is better suited for commerce. The process can be extended to the use of other silicon-containing gases such as dichlorosilane and trichlorosilane by selecting reaction conditions suitable for use with those substances.
    • 高纯度硅用于制造半导体器件。 为此目的的硅通过在流化床反应器中分解硅烷来制备。 该方法需要硅烷的热分解,以在高纯度硅颗粒上沉积额外的金属硅。 为了获得良好的工艺经济性,使用了两种操作模式。 在第一模式中,反应器在高生产率条件下运行,这也导致硅粉或细粉的共同生产。 一些灰尘沉积在产品硅颗粒上,其中一些灰尘通过反应器中的气流被淘汰,并通过靠近反应器装置顶部的出口点去除。 颗粒上的灰尘会导致处理问题。 例如,在包装颗粒或从袋中去除颗粒时,灰尘可以从较大颗粒表面飞散,并形成令人不快的硅粉尘云。 本发明提供了一种将灰尘与更大的硅颗粒结合的方法,并且还提供了由该方法制备的改进的硅颗粒。 该改进包括第二模式,即在载有尘埃的颗粒上沉积薄(0.1-5.0微米)的高纯度硅层。 该第二模式最好通过以下步骤进行:(a)用包含1至5摩尔%硅的惰性载气如氢气沉积的沉积气体处理含灰尘的颗粒,(b)在流化床反应器中和( c)在620〜-650℃的加工温度下,通过这种方法可以大大减少容易移除的粉尘的量,形成改进的产品更适合商业化。 通过选择适合与这些物质一起使用的反应条件,该方法可以扩展到使用其它含硅气体如二氯硅烷和三氯硅烷。