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    • 47. 发明授权
    • Plasma sprayed thermal bond coat system
    • 等离子喷涂热粘涂层系统
    • US06607789B1
    • 2003-08-19
    • US09842503
    • 2001-04-26
    • Joseph David RigneyMichael James WeimerBangalore Aswatha NagarajYuk-Chiu Lau
    • Joseph David RigneyMichael James WeimerBangalore Aswatha NagarajYuk-Chiu Lau
    • C23C404
    • C23C28/3455C23C4/02C23C28/321C23C28/345Y10T428/12611Y10T428/12944
    • A method for forming a thermal barrier coating system on an article subjected to a hostile thermal environment, such as the hot gas path components of a gas turbine engine. The coating system is generally comprised of a ceramic layer and an environmentally resistant beta phase nickel aluminum intermetallic (&bgr;-NiAl) bond coat that adheres the ceramic layer to the component surface. A thin aluminum oxide scale forms on the surface of the &bgr;-NiAl during heat treatment. The &bgr;-NiAl may contain alloying elements in addition to nickel and aluminum in order to increase the environmental resistance of the &bgr;-NiAl. The &bgr;-NiAl powder having a size in the range of 20-50 microns is applied using air plasma spray techniques to produce a surface having a roughness of 400 microinches or rougher. The ceramic top coat can be applied using inexpensive thermal spray techniques to greater thicknesses than achievable otherwise because of the rough surface finish of the underlying &bgr;-NiAl bond coat.
    • 一种用于在遭受恶劣热环境的制品(例如燃气涡轮发动机的热气路径部件)上形成热障涂层系统的方法。 涂层系统通常包括陶瓷层和环境友好的β相镍铝金属间化合物(β-NiAl)粘合涂层,其将陶瓷层粘附到组件表面。 在热处理期间,在β-NiAl的表面上形成薄的氧化铝垢。 除了镍和铝之外,β-NiAl还可以含有合金元素,以增加β-NiAl的耐环境性。 使用空气等离子喷涂技术施加尺寸在20-50微米范围内的β-NiAl粉末,以产生粗糙度为400微英寸或更粗糙的表面。 陶瓷面漆可以使用廉价的热喷涂技术应用于厚度大于其它可能的厚度,因为底层β-NiAl粘合涂层的粗糙表面光洁度。
    • 49. 发明授权
    • Plasma coating process for improved bonding of coatings on substrates
    • 用于改善基材上涂层粘合的等离子体涂覆工艺
    • US5770273A
    • 1998-06-23
    • US726908
    • 1996-10-07
    • Henry Peter OfferYuk-Chiu LauYoung Jin KimAlfred Stanley Nelson, III
    • Henry Peter OfferYuk-Chiu LauYoung Jin KimAlfred Stanley Nelson, III
    • G21D1/00C23C4/08C23C4/12C23F4/00H05H1/26
    • C23C4/134
    • A durable coating process which provides improved adhesive bond strength between the coating and its substrate. This process utilizes spray parameters which generate a unique plasma coating that can be applied through a liquid environment between the spray gun nozzle and the substrate to provide combined ion cleaning, etching and activation of the surface to be coated. The improved surface conditioning allows the creation of an exceptionally strong metallurgical bond at the interface between the splattered droplets of the coating material and the substrate. The improved plasma coating process utilizes a relatively short nozzle-to-work surface distance and is therefore suitable for use directly in a liquid such as water in order to keep the substrate from overheating, which may be more likely to occur if the coating were applied in a gas or vacuum environment. The resulting plasma coating is characterized by high values of adhesive bond strength which are attributable to the high-strength metallurgical bond formed between the coating and substrate.
    • 一种耐用的涂层工艺,其提供涂层和其基材之间改进的粘合剂粘结强度。 该方法利用喷射参数,其产生可以通过喷枪喷嘴和基底之间的液体环境施加的独特的等离子体涂层,以提供组合的离子清洗,蚀刻和活化待涂覆的表面。 改进的表面调节允许在涂层材料和基底的溅射液滴之间的界面处产生非常强的冶金结合。 改进的等离子体涂覆工艺利用相对较短的喷嘴与工件的表面距离,因此适合直接用于诸如水的液体中,以便保持基材不发生过热,如果涂覆涂层可能会更容易发生 在气体或真空环境中。 所得到的等离子涂层的特征在于粘合剂粘合强度高,这归因于涂层和基底之间形成的高强度冶金结合。