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    • 34. 发明授权
    • Method of forming CMC component
    • 形成CMC组分的方法
    • US07550107B2
    • 2009-06-23
    • US10549024
    • 2005-07-25
    • Jay A. MorrisonJay E. Lane
    • Jay A. MorrisonJay E. Lane
    • B28B1/29
    • C04B35/803C04B35/117C04B35/645C04B38/00C04B2235/5228C04B2235/5252C04B2235/77C04B2235/96C04B38/0074C04B40/0259
    • A method of forming a ceramic matrix composite (CMC) article (30) or a composite article (60) that minimizes the risk of delaminations while simultaneously maintaining a desired degree of porosity in the material. A pressure P applied against a surface of the article during a sintering process is controlled to be high enough to resist a separation force between the plies (66) of the CMC material (62) caused by anisotropic shrinkage of the material and/or to resist a separation force caused by differential shrinkage between the CMC material and an adjoined monolithic ceramic material (64). The pressure is also controlled to be low enough to avoid undue consolidation of the materials and to provide a desired degree of porosity in the sintered article. The pressure may be applied by delta-alpha tooling, and it may be varied verses the time of the sintering heating and/or across the article surface.
    • 一种形成陶瓷基质复合材料(CMC)制品(30)或复合制品(60)的方法,其最小化分层的风险,同时保持材料中期望的孔隙度。 在烧结过程中施加到制品表面的压力P被控制到足够高以抵抗由材料的各向异性收缩和/或抵抗引起的CMC材料(62)的层(66)之间的分离力 由CMC材料和邻接的整体陶瓷材料(64)之间的不均匀收缩引起的分离力。 压力也被控制到足够低以避免材料的不适当的固结并且在烧结制品中提供期望的孔隙度。 压力可以通过Δ-α加工来施加,并且可以随烧结加热时间和/或穿过制品表面而变化。
    • 35. 发明授权
    • Modular mold system with ceramic inserts
    • 带陶瓷插件的模块化模具系统
    • US07302989B1
    • 2007-12-04
    • US11447732
    • 2006-06-06
    • Ahmed KamelJay E. Lane
    • Ahmed KamelJay E. Lane
    • B22C9/00
    • B22C9/04B22C9/10B22C9/12B33Y80/00
    • A mold system for producing components of a turbine engine. The mold system may enable a configuration of a turbine engine component to be changed in less time than conventional systems. The mold system may include a mold formed from mold plates wherein at least one of the mold plates has at least one mold cavity configured to receive a ceramic insert and a ceramic insert positioned in the at least one mold cavity and including a core making cavity. The ceramic insert may be formed from a material having high compressive strength, good wear resistance, good corrosion resistance, good thermal conductivity, and high toughness, such as but not limited to, graphite partially or fully converted to silicon carbide, silicon carbide, graphite coated with silicon carbide, and other appropriate materials. The ceramic insert may also be formed with other near net shape processes, such as, reaction bonded metal oxides.
    • 一种用于生产涡轮发动机部件的模具系统。 模具系统可以使得涡轮发动机部件的构造能够以比传统系统更短的时间来改变。 模具系统可以包括由模板形成的模具,其中至少一个模具板具有至少一个模腔,其被配置为容纳陶瓷插入件和位于至少一个模腔中并包括芯制作腔的陶瓷插入件。 陶瓷插入件可以由具有高抗压强度,良好的耐磨性,良好的耐腐蚀性,良好的导热性和高韧性的材料形成,例如但不限于石墨部分或完全转化为碳化硅,碳化硅,石墨 涂覆碳化硅等适当材料。 陶瓷插入件也可以形成有其它近净形状工艺,例如反应键合的金属氧化物。