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21. 发明授权

US4964973A Method and apparatus for producing titanium 失效
标题翻译：用于生产钛的方法和设备
公开(公告)号：US4964973A
公开(公告)日：1990-10-23
申请号：US391132
申请日：1989-08-08
申请人： Raymond J. Donahue , William G. Hsterberg , Terrance M. Cleary
发明人： Raymond J. Donahue , William G. Hsterberg , Terrance M. Cleary
IPC分类号： C22B4/00 , C22B9/22 , C22B34/12
CPC分类号： C22B4/005 , C22B34/1263 , C22B9/226
摘要： A method of producing titanium. A quantity of titianium is heated in a crucible to provide a melt, and a layer of slag, containing an ionizable titanium compound, such as titanium dioxide, along with ionizable slag constituents, is disposed on the top of the melt. The slag is then heated to a molten state by direct current plasma arc heating with the melt being anodic. After the slag is molten, the polarity of the plasma arc heating is reversed so that the melt is cathodic, causing the slag to act as an electron transfer layer so that the titanium dioxide of the slag is reduced to titanium and any dissolved oxygen in the melt is converted to an ionic species of oxygen at the interface between the slag and the melt. The resulting liquid titanium is combined with the melt, while the ionic species of oxygen is carried upwardly through the slag and released from the slag layer by an oxidation process. Additional quantities of titanium dioxide can be added to the slag to continually convert the titanium dioxide to titanium under the reverse polarity plasma arc heating.
摘要翻译：钛的制造方法。将钛的量在坩埚中加热以提供熔体，并且在熔体的顶部上设置包含可电离的钛化合物（例如二氧化钛）以及可离子化的炉渣成分的炉渣层。然后通过直接等离子体电弧加热将炉渣加热至熔融状态，熔体是阳极的。炉渣熔化后，等离子体电弧加热的极性反转，使得熔体呈阴极，从而使炉渣作为电子转移层，从而将炉渣的二氧化钛还原为钛，并将其中的溶解氧熔体在炉渣和熔体之间的界面转化为氧离子。所得到的液体钛与熔体结合，而氧的离子物质向上运送通过炉渣并通过氧化过程从渣层释放。可以向渣中加入额外量的二氧化钛，以在反极性等离子体电弧加热下将二氧化钛连续地转化为钛。

22. 发明授权

US06763876B1 Method and apparatus for casting of metal articles using external pressure 有权
标题翻译：使用外部压力铸造金属制品的方法和装置
公开(公告)号：US06763876B1
公开(公告)日：2004-07-20
申请号：US10228935
申请日：2002-08-27
申请人： Raymond J. Donahue , Terrance M. Cleary , Parker A. Stroom
发明人： Raymond J. Donahue , Terrance M. Cleary , Parker A. Stroom
IPC分类号： B22C904
CPC分类号： B22D18/04 , B22C9/046 , B22D21/007 , B22D27/13
摘要： A method for casting of metal articles using external pressure and having particular application to lost foam casting of metal articles. A polymeric foam pattern having a configuration corresponding to an article to be cast is placed in an outer flask and the pattern is connected through a polymeric foam gating system to a pouring cup located at the upper end of the flask. The pouring cup has a volume equal to 5% to 75% of the combined volume of the gating system and the pattern. A finely divided inert material, such as sand, is placed in the flask surrounding the pattern and fills the internal cavities within the pattern. The flask containing the pattern is then positioned in an outer pressure vessel having a removable lid and a molten metal is fed into the pouring cup. The lid on the pressure vessel is closed and an external gaseous pressure is applied to the molten metal in the pouring cup as the molten metal feeds through the gating system to the pattern and progressively decomposes the polymeric foam material. The gaseous products of decomposition passing into the interstices of the sand and the molten metal filling the void created by decomposition of the foam. By applying pressure to the molten metal during filling, the molten metal front is more stable and fewer casting defects arise.
摘要翻译：一种使用外部压力铸造金属制品并且特别适用于金属制品的失去泡沫铸造的方法。将具有对应于待铸造制品的构造的聚合物泡沫图案放置在外部烧瓶中，并且图案通过聚合物泡沫浇口系统连接到位于烧瓶上端的浇注杯。浇注杯的体积等于浇注系统和图案的组合体积的5％至75％。将细碎的惰性材料（例如砂）放置在围绕图案的烧瓶中，并填充图案内的内部空腔。然后将含有图案的烧瓶放置在具有可拆卸盖的外部压力容器中，并将熔融金属进料到浇注杯中。当熔融金属通过浇注系统进料到图案并逐渐分解聚合物泡沫材料时，压力容器上的盖子被关闭并且外部气体压力施加到浇注杯中的熔融金属。分解的气体产物进入砂的空隙和填充由泡沫分解产生的空隙的熔融金属。通过在填充期间对熔融金属施加压力，熔融金属前端更稳定，并且产生更少的铸造缺陷。

23. 发明授权

US4875517A Method of producing salt cores for use in die casting 失效
标题翻译：生产用于压铸的盐芯的方法
公开(公告)号：US4875517A
公开(公告)日：1989-10-24
申请号：US346164
申请日：1989-05-01
申请人： Raymond J. Donahue , Terrance M. Cleary , Frederick M. Hauenstein , Daniel H. Marcellis
发明人： Raymond J. Donahue , Terrance M. Cleary , Frederick M. Hauenstein , Daniel H. Marcellis
IPC分类号： B22C9/10
CPC分类号： B22C9/105
摘要： A pattern, identically proportional in configuration to the salt core to be produced, is initially formed from an evaporable foam material. The evaporable foam pattern is positioned in a mold and surrounded with an unbonded flowable material, such as sand. The pattern is contacted with a molten salt and the high temperature of the salt will vaporize the pattern, with the vapor being captured within the interstices of the sand while the molten salt will fill the void created by vaporization of the foam to provide a salt core identical in configuration to the pattern. The salt core is subsequently used in a high pressure die casting operation to cast a metal part.
摘要翻译：最初由可蒸发的泡沫材料形成与待生产的盐芯构型相同的图案。可蒸发泡沫图案定位在模具中并且用未结合的可流动材料（例如砂）包围。该图案与熔融盐接触，并且盐的高温将蒸发图案，其中蒸气被捕获在砂的空隙内，同时熔融盐将填充由泡沫蒸发产生的空隙以提供盐芯与图案相同。盐芯随后用于高压压铸操作以铸造金属部件。

24. 发明授权

US08074355B1 Method for manufacturing a connecting rod for an engine 有权
标题翻译：用于制造用于发动机的连杆的方法
公开(公告)号：US08074355B1
公开(公告)日：2011-12-13
申请号：US11936898
申请日：2007-11-08
申请人： Terrance M. Cleary , Raymond J. Donahue
发明人： Terrance M. Cleary , Raymond J. Donahue
IPC分类号： B21D53/84
CPC分类号： B21D53/84 , B21K1/766 , F16C7/023 , Y10T29/49288 , Y10T29/49291 , Y10T74/2162
摘要： A method for manufacturing a connecting rod for an engine contemplates creating a rough connecting rod from high carbon steel. The rough connecting rod is normalized to provide strength and toughness characteristics to the core of the connecting rod for functional operation. A first, second or both ends of the connecting rod are selectively induction hardened to create a durable martensitic structure in those ends. The connecting rod is then cracked and ground to form a final connecting rod for use in internal combustion engines.
摘要翻译：用于制造用于发动机的连杆的方法考虑从高碳钢产生粗连杆。将粗连杆标准化，为功能操作的连杆的芯提供强度和韧性。连杆的第一，第二或两端被选择性地感应淬火以在这些端部产生耐久的马氏体结构。然后将连杆破裂并研磨以形成用于内燃机的最终连杆。

25. 发明授权

US5383429A Hypereutectic aluminum-silicon alloy connecting rod for a two-cycle internal combustion engine 失效
标题翻译：用于双循环内燃机的超共晶铝硅合金连杆
公开(公告)号：US5383429A
公开(公告)日：1995-01-24
申请号：US200640
申请日：1994-02-23
申请人： Raymond J. Donahue , Terrance M. Cleary , Terry D. Stinson
发明人： Raymond J. Donahue , Terrance M. Cleary , Terry D. Stinson
IPC分类号： C22C21/02 , F02B75/02 , F02F7/00 , F16C33/12 , G05G1/00
CPC分类号： C22C21/02 , F02F7/0085 , F16C33/121 , F02B2075/025 , F05C2201/021 , Y10T74/2162
摘要： A connecting rod for a two-cycle internal combustion engine that is composed of a hypereutectic aluminum-silicon alloy containing more than 12% silicon. The alloy contains precipitated particles of silicon having an average particle size less than 50 microns. In contrast to a hypoeutectic aluminum silicon alloy containing less than 12% silicon, the hypereutectic aluminum-silicon alloy has an endurance limit, so that at stresses below about 15,000 psi there will be no failure of the alloy at multiple cycles, making the alloy suitable for use as a connecting rod in a two-cycle engine, which is only subjected to compressive stress in service.
摘要翻译：一种用于双循环内燃机的连杆，其由含有超过12％硅的过共晶铝硅合金组成。该合金含有平均粒度小于50微米的沉淀的硅颗粒。与含有少于12％的硅的亚共晶铝硅合金相比，过共晶铝硅合金具有耐久极限，使得在低于约15,000psi的应力下，合金在多个循环中不会发生故障，使得合金适合用作双循环发动机中的连杆，其仅在使用中承受压应力。

26. 发明授权

US5253625A Internal combustion engine having a hypereutectic aluminum-silicon block and aluminum-copper pistons 失效
标题翻译：具有过共晶铝硅块和铝铜活塞的内燃机
公开(公告)号：US5253625A
公开(公告)日：1993-10-19
申请号：US957730
申请日：1992-10-07
申请人： Raymond J. Donahue , Terrance M. Cleary , Benjamin L. Sheaffer
发明人： Raymond J. Donahue , Terrance M. Cleary , Benjamin L. Sheaffer
IPC分类号： C22C21/02 , C22C21/04 , C22C21/12 , C22F1/00 , C22F1/057 , F02F1/00 , F02F3/00 , F02F7/00
CPC分类号： F02F7/0085 , C22C21/02 , C22C21/04 , C22C21/12 , F02F3/0084 , F05C2201/021 , F05C2201/0448 , F05C2201/0475 , F05C2203/04 , F05C2251/042 , Y10T29/49261
摘要： An internal combustion engine having an engine block containing a plurality of cylinder bores and a piston slidably mounted in each bore. The block is composed of a hypereutectic aluminum-silicon alloy containing from 16% to 30% silicon and having precipitated primary silicon crystals, while the piston is composed of an aluminum-copper alloy containing from 10% to 15% by weight of copper.
摘要翻译：一种内燃机，其具有包含多个气缸孔的发动机缸体和可滑动地安装在每个孔中的活塞。该块由含有16％至30％硅并且具有沉淀的一次硅晶体的过共晶铝硅合金组成，而活塞由含有10重量％至15重量％铜的铝铜合金构成。

27. 发明授权

US4603665A Hypereutectic aluminum-silicon casting alloy 失效
标题翻译：超共晶铝硅铸造合金
公开(公告)号：US4603665A
公开(公告)日：1986-08-05
申请号：US723058
申请日：1985-04-15
申请人： William G. Hesterberg , Raymond J. Donahue , Benjamin L. Sheaffer
发明人： William G. Hesterberg , Raymond J. Donahue , Benjamin L. Sheaffer
IPC分类号： F02F1/00 , C22C1/02 , C22C21/02 , F02F7/00
CPC分类号： C22C21/02
摘要： A hypereutectic aluminum-silicon casting alloy having particular use in casting cylinder blocks for marine engines. The alloy is composed by weight of 16% to 19% of silicon, 0.4 to 0.7% magnesium, up to 0.37% copper and the balance aluminum. With the stated silicon content the alloy has good fluidity and the precipitated silicon crystals provide excellent wear resistance. In addition, the alloy has a narrow solidification range of less than 150.degree. F., thereby providing the alloy with excellent castability. The copper content is maintained at a minimum so that the alloy has improved resistance to salt water corrosion.
摘要翻译：一种过共晶铝硅铸造合金，特别用于铸造用于船用发动机的缸体。该合金由16％至19％的硅，0.4至0.7％的镁，至多0.37％的铜和余量的铝组成。对于所述硅含量，合金具有良好的流动性，并且沉淀的硅晶体提供优异的耐磨性。此外，该合金的凝固范围窄于150°F，从而为该合金提供优异的浇铸性。铜含量保持最小，使得合金具有改善的耐盐水腐蚀性。

28. 发明授权

US4821694A Hypereutectic aluminum-silicon casting alloy 失效
标题翻译：超共晶铝硅铸造合金
公开(公告)号：US4821694A
公开(公告)日：1989-04-18
申请号：US867401
申请日：1986-05-13
申请人： William G. Hesterberg , Raymond J. Donahue , Benjamin L. Sheaffer
发明人： William G. Hesterberg , Raymond J. Donahue , Benjamin L. Sheaffer
IPC分类号： C22C21/02 , F02F7/00
CPC分类号： C22C21/02
摘要： A hypereutectic aluminum-silicon casting alloy having particular use in casting cylinder blocks for marine engines. The alloy is composed by weight of 16% to 19% of silicon, 0.4 to 0.7% magnesium, up to 0.37% copper and the balance aluminum. With the stated silicon content the alloy has good fluidity and the precipitated silicon crystals provide excellent wear resistance. In addition, the alloy has a narrow solidification range of less than 150.degree. F., thereby providing the alloy with excellent castability. The copper content is maintained at a minimum so that the alloy has improved resistance to salt water corrosion.
摘要翻译：一种过共晶铝硅铸造合金，特别用于铸造用于船用发动机的缸体。该合金由16％至19％的硅，0.4至0.7％的镁，至多0.37％的铜和余量的铝组成。对于所述硅含量，合金具有良好的流动性，并且沉淀的硅晶体提供优异的耐磨性。此外，该合金的凝固范围窄于150°F，从而为该合金提供优异的浇铸性。铜含量保持最小，使得合金具有改善的耐盐水腐蚀性。

29. 发明授权

US07712216B1 Restoration process for porosity defects in metal cast products 有权
标题翻译：金属铸造产品孔隙度缺陷的恢复过程
公开(公告)号：US07712216B1
公开(公告)日：2010-05-11
申请号：US11638544
申请日：2006-12-13
申请人： Douglas M. Woehlke , Raymond J. Donahue , Kevin R. Anderson
发明人： Douglas M. Woehlke , Raymond J. Donahue , Kevin R. Anderson
IPC分类号： B23P6/00
CPC分类号： B22D19/10 , B23P6/00 , C23C4/01 , Y10T29/49233 , Y10T29/49234 , Y10T29/49732 , Y10T29/49734 , Y10T29/49742
摘要： A restoration process for restoring surface porosity defects resulting from the casting process in metal cast products. The areas of a cast product having surface porosity defects are identified and the areas not containing surface porosity defects are masked using an adhesive, reusable, rubberized mask. The masked surface is subsequently cleaned and a metal spray is applied to the surface porosity defects. The mask is removed and the restored surface porosity defects are hand finished to create a cast product having less than 0.05% surface porosity.
摘要翻译：用于恢复由金属铸造产品中的铸造工艺引起的表面孔隙度缺陷的恢复过程。鉴定具有表面孔隙度缺陷的铸造产品的区域，并且使用粘合剂，可重复使用的橡胶掩模掩蔽不含表面孔隙缺陷的区域。随后清洁被掩蔽的表面，并将金属喷雾施加到表面孔隙度缺陷。去除掩模，并手工修复恢复的表面孔隙度缺陷，以产生具有小于0.05％表面孔隙率的铸造产品。

30. 发明授权

US07494554B1 Method for continuous manufacturing of cast articles utilizing one or more fluidized beds for heat treating and aging purposes 有权
标题翻译：使用一个或多个流化床进行热处理和老化的连续制造铸造制品的方法
公开(公告)号：US07494554B1
公开(公告)日：2009-02-24
申请号：US10946126
申请日：2004-09-21
申请人： Raymond J. Donahue , Kevin R. Anderson
发明人： Raymond J. Donahue , Kevin R. Anderson
IPC分类号： B22C9/04
CPC分类号： B22C9/04 , B22C9/046 , B22D29/003 , B22D31/002 , C21D1/53 , C21D9/0068
摘要： A method for the continuous manufacturing of complex cast articles utilizing one or more fluidized beds for heat treatment and aging purposes is herein disclosed. The inventive method contemplates in-line casting, heat treating, quenching, aging and machining of a complex cast aluminum alloy article, such as an engine block or engine block head. Specific advantages of the heat treatment and aging stops of the method of the present invention are herein disclosed.
摘要翻译：本文公开了一种利用一种或多种流化床进行热处理和老化的连续制造复杂铸造制品的方法。本发明的方法考虑了复合铸造铝合金制品例如发动机缸体或发动机缸体头部的在线铸造，热处理，淬火，老化和机加工。本文公开了本发明方法的热处理和老化停止的具体优点。

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