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    • 22. 发明授权
    • Manufacturing method for nitride III-V compound semiconductor device using bonding
    • 使用接合的氮化物III-V化合物半导体器件的制造方法
    • US06281032B1
    • 2001-08-28
    • US09291016
    • 1999-04-14
    • Osamu MatsudaToshimasa KobayashiNorikazu NakayamaHiroji Kawai
    • Osamu MatsudaToshimasa KobayashiNorikazu NakayamaHiroji Kawai
    • H01L2100
    • H01S5/34333B82Y20/00H01L21/187H01L21/2007H01L21/8252H01L33/0079H01L2221/68363H01L2224/48091H01L2224/48465H01S5/0202H01S5/021H01S5/0213H01S5/0215H01S5/0217H01S5/02212H01S5/0264H01L2924/00014H01L2924/00
    • In a semiconductor device manufacturing method capable of manufacturing semiconductor lasers, light emitting diodes or electron transport devices using nitride III-V compound semiconductors with a high productivity, a GaN semiconductor laser wafer is prepared in which a plurality of semiconductor lasers are formed on an AlGaInN semiconductor layer on a c-face sapphire substrate and separated from each other by grooves deep enough to reach the c-face sapphire substrate, and a p-side electrode and an n-side electrode are formed in each semiconductor laser. The GaN semiconductor laser wafer is bonded to a photo-diode built-in Si wafer having formed a photo diode for monitoring light outputs and solder electrodes in each pellet by positioning the p-side electrode and the n-side electrode in alignment with the solder electrodes, respectively. After that, by lapping the c-face sapphire substrate from its bottom surface deep enough to reach the grooves or by dicing the c-face sapphire substrate from its bottom surface, the semiconductor lasers on the photo-diode built-in Si wafer are separated from each other. After that, the photo-diode built-in Si wafer is divided by dicing into discrete pellets. A GaN semiconductor laser chip, thus obtained, is assembled on a package.
    • 在能够以高生产率制造半导体激光器,发光二极管或使用氮化物III-V化合物半导体的电子传输装置的半导体器件制造方法中,制备GaN半导体激光晶片,其中在AlGaInN上形成多个半导体激光器 半导体层,并且通过深度足以到达c面蓝宝石衬底的沟槽彼此分离,并且在每个半导体激光器中形成p侧电极和n侧电极。 将GaN半导体激光晶片通过将p侧电极和n侧电极定位在与焊料对准的状态下,与形成有二极管的光电二极管内置Si晶片接合,该光电二极管用于监测各个芯片中的光输出和焊料电极 电极。 之后,通过将C面蓝宝石衬底从其底部表面深度研磨到达凹槽或通过从其底部表面切割c面蓝宝石衬底,将二极管内置硅晶片上的半导体激光器分离 从彼此。 之后,光电二极管内置硅晶片通过切割分割成分散的颗粒。 由此获得的GaN半导体激光芯片组装在封装上。
    • 23. 发明授权
    • Manufacturing method of semiconductor device
    • 半导体器件的制造方法
    • US06239033B1
    • 2001-05-29
    • US09316044
    • 1999-05-21
    • Hiroji Kawai
    • Hiroji Kawai
    • H01L21304
    • H01L29/66522B82Y20/00H01L21/0332H01L21/304H01L21/30612H01L21/76898H01L29/812H01L33/0079H01S5/0207H01S5/0213H01S5/0217H01S5/0425H01S5/34333H01S2301/173H01S2304/04Y10S438/94
    • After making a GaN FET by growing GaN semiconductor layers on the surface of a sapphire substrate, the bottom surface of the sapphire substrate is processed by lapping, using an abrasive liquid containing a diamond granular abrasive material and reducing the grain size of the abrasive material in some steps, to reduce the thickness of the sapphire substrate to 100 &mgr;m or less. Thereafter, the bottom surface of the sapphire substrate is processed by etching using an etchant of phosphoric acid or phosphoric acid/sulfuric acid mixed liquid to remove a strained layer by lapping. Then, after making a via hole by etching the bottom surface of the sapphire substrate by using a similar etchant, the GaN semiconductor layer at the bottom of the via hole is removed by RIE to expose a Au pad electrically connected to the source of GaN FET. Thereafter, a thick Au film electrically connected to the Au pad is made through the via hole. The via hole may be made by irradiation of a pulse laser beam from a CO2 laser and subsequent etching.
    • 在通过在蓝宝石衬底的表面上生长GaN半导体层制造GaN FET之后,通过使用含有金刚石颗粒磨料的研磨液研磨蓝宝石衬底的底表面,并将研磨材料的晶粒尺寸减小 一些步骤,将蓝宝石基板的厚度减小到100um以下。 此后,通过使用磷酸或磷酸/硫酸混合液的蚀刻剂进行蚀刻来处理蓝宝石衬底的底表面,以通过研磨去除应变层。 然后,通过使用类似的蚀刻剂蚀刻蓝宝石衬底的底表面来制造通孔之后,通过RIE去除通孔底部的GaN半导体层,以暴露电连接到GaN FET源极的Au焊盘 。 此后,通过通孔形成与Au焊盘电连接的厚Au膜。 通孔可以通过来自CO 2激光器的脉冲激光束的照射和随后的蚀刻来制成。
    • 25. 发明授权
    • Method for growing single crystal III-V compound semiconductor layers on
non single crystal III-V Compound semiconductor buffer layers
    • 在非单晶III-V化合物半导体缓冲层上生长单晶III-V化合物半导体层的方法
    • US5863811A
    • 1999-01-26
    • US672042
    • 1996-06-26
    • Hiroji KawaiTsunenori AsatsumaKenji Funato
    • Hiroji KawaiTsunenori AsatsumaKenji Funato
    • H01L21/20H01L21/205H01L33/12H01L33/32H01S5/00H01S5/323
    • H01L21/0242H01L21/02458H01L21/02505H01L21/02513H01L21/0254Y10S148/025Y10S148/113
    • A method for growing a single crystal III-V compound semiconductor layer, in which grown by vapor deposition on a first single crystal III-V compound semiconductor layer including at least Ga and N is a second single crystal III-V compound semiconductor layer different from the first layer and including at least Ga and N, comprises the steps of: growing a buffer layer other than single crystal and having substantially the same composition as that of the second layer by vapor deposition on the first layer; and growing the second layer on the buffer layer. A method for growing a single crystal AlGaN layer on a single crystal GaN layer by vapor deposition, comprises the steps of: growing a buffer layer of a III-V compound semiconductor including at least Ga and N on the single crystal GaN layer by vapor deposition; and growing the single crystal AlGaN layer on the buffer layer by vapor deposition. A method for growing single crystal III-V compound semiconductor layers, in which a first single crystal III-V compound semiconductor layer including at least Ga and N and a second single crystal III-V compound semiconductor layer different from the first layer and including at least Ga and N are grown on a substrate by vapor deposition, comprises the step of: growing a buffer layer of a III-V compound semiconductor including at least Ga and N between the first layer and the second layer.
    • 通过气相沉积在至少包括Ga和N的第一单晶III-V化合物半导体层上生长的单晶III-V化合物半导体层的方法是不同于第二单晶III-V化合物半导体层的第二单晶III-V化合物半导体层 第一层并且包括至少Ga和N,包括以下步骤:通过气相沉积在第一层上生长除单晶以外具有与第二层基本相同的组成的缓冲层; 并在缓冲层上生长第二层。 通过气相沉积在单晶GaN层上生长单晶AlGaN层的方法包括以下步骤:通过气相沉积在单晶GaN层上生长至少含有Ga和N的III-V族化合物半导体的缓冲层 ; 并通过气相沉积在缓冲层上生长单晶AlGaN层。 一种用于生长单晶III-V族化合物半导体层的方法,其中包含至少包含Ga和N的第一单晶III-V化合物半导体层和与第一层不同的第二单晶III-V化合物半导体层, 最少的Ga和N通过气相沉积在衬底上生长,包括以下步骤:在第一层和第二层之间生长包括至少Ga和N的III-V族化合物半导体的缓冲层。