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11. 发明授权

US06510910B2 Unplanar non-axisymmetric inserts 有权
公开(公告)号：US06510910B2
公开(公告)日：2003-01-28
申请号：US09780963
申请日：2001-02-09
申请人： Ronald K. Eyre , Stewart Middlemiss
发明人： Ronald K. Eyre , Stewart Middlemiss
IPC分类号： E21B1046
CPC分类号： E21B10/5673 , E21B10/006 , E21B10/573 , E21B10/5735
摘要： Cutting elements for incorporation in a drill bit are provided having a body having an end face interfacing with an ultra hard material cutting layer. A main depression having a nonplanar surface is formed on the substrate and extending to the peripheral edge of the substrate subjected to the highest impact loads during drilling. This edge is immediately below the edge of the cutting layer which makes direct contact with the earth formations during drilling. The main depression is formed by forming a plurality of secondary depressions or steps. A second main depression is formed by forming a plurality of secondary depressions or steps. The second main depression also extends to the peripheral edge of the substrate. An ultra hard material layer is bonded to the end face of the cutting element body over the main depressions.

12. 发明申请

US20050263328A1 Thermally stable diamond bonded materials and compacts 失效
标题翻译：耐热稳定的金刚石粘合材料和压块
公开(公告)号：US20050263328A1
公开(公告)日：2005-12-01
申请号：US11122541
申请日：2005-05-04
申请人： Stewart Middlemiss
发明人： Stewart Middlemiss
IPC分类号： B01J3/06 , B22F7/06 , C01B31/06 , C22C26/00 , E21B10/36 , E21B10/46 , E21B10/56 , E21B10/567
CPC分类号： E21B10/567 , B22F7/06 , B22F2005/001 , B22F2998/00 , Y10T428/30 , B22F3/1017
摘要： Thermally stable diamond bonded materials and compacts include a diamond body having a thermally stable region and a PCD region, and a substrate integrally joined to the body. The thermally stable region has a microstructure comprising a plurality of diamond grains bonded together by a reaction with a reactant material. The PCD region extends from the thermally stable region and has a microstructure of bonded together diamond grains and a metal solvent catalyst disposed interstitially between the bonded diamond grains. The compact is formed by subjecting the diamond grains, reactant material, and metal solvent catalyst to a first temperature and pressure condition to form the thermally stable region, and then to a second higher temperature condition to both form the PCD region and bond the body to a desired substrate.
摘要翻译：热稳定的金刚石粘合材料和压块包括具有热稳定区域和PCD区域的金刚石体，以及与主体一体接合的基底。热稳定区域具有通过与反应物材料反应而结合在一起的多个金刚石晶粒的微结构。 PCD区域从热稳定区域延伸并且具有结合在一起的金刚石晶粒和金属溶剂催化剂之间的微结构，该金属溶剂催化剂在接合的金刚石晶粒之间间隙地设置。通过使金刚石颗粒，反应物料和金属溶剂催化剂经受第一温度和压力条件形成热稳定区域，然后再进入第二较高温度条件以形成PCD区域并将其结合到所需的衬底。

13. 发明授权

US06550556B2 Ultra hard material cutter with shaped cutting surface 有权
公开(公告)号：US06550556B2
公开(公告)日：2003-04-22
申请号：US09731498
申请日：2000-12-07
申请人： Stewart Middlemiss , Ronald K. Eyre
发明人： Stewart Middlemiss , Ronald K. Eyre
IPC分类号： E21B1046
CPC分类号： E21B10/5673 , B23C5/202 , C04B35/645 , C04B37/021 , C04B37/023 , C04B2237/361 , C04B2237/363 , C04B2237/401 , C04B2237/64 , E21B10/573 , E21B10/5735 , Y10T407/235 , Y10T407/27
摘要： A cutting layer is provided having a radially extending depression formed on the exposed surface of the cutting element's cutting layer. A corresponding depression may be formed on the substrate end surface below the depression formed on the cutting layer. Furthermore, secondary shallower depressions may be formed on the cutting layer. The cutting element is typically mounted in a drag bit such that the cutting layer radially extending depression makes contact with the earth formations.

14. 发明申请

US20070187155A1 THERMALLY STABLE ULTRA-HARD POLYCRYSTALLINE MATERIALS AND COMPACTS 失效
标题翻译：热稳定的超硬硬质材料和电解质
公开(公告)号：US20070187155A1
公开(公告)日：2007-08-16
申请号：US11672349
申请日：2007-02-07
申请人： Stewart Middlemiss
发明人： Stewart Middlemiss
IPC分类号： E21B10/46
CPC分类号： C22C26/00 , B22F2005/002 , B22F2998/00 , B22F2998/10 , E21B10/5676 , E21B10/573 , B22F7/08 , B22F7/062 , B22F3/14 , B23K1/00 , B22F1/0003 , B22F3/24
摘要： Thermally stable ultra-hard polycrystalline materials and compacts comprise an ultra-hard polycrystalline body that wholly or partially comprises one or more thermally stable ultra-hard polycrystalline region. A substrate can be attached to the body. The thermally stable ultra-hard polycrystalline region can be positioned along all or a portion of an outside surface of the body, or can be positioned beneath a body surface. The thermally stable ultra-hard polycrystalline region can be provided in the form of a single element or in the form of a number of elements. The thermally stable ultra-hard polycrystalline region can be formed from precursor material, such as diamond and/or cubic boron nitride, with an alkali metal catalyst material. The mixture can be sintered by high pressure/high temperature process.
摘要翻译：热稳定的超硬多晶材料和压块包括全部或部分地包含一个或多个热稳定的超硬多晶区域的超硬多晶体。衬底可以附着到身体上。热稳定的超硬多晶区域可以沿着身体的外表面的全部或一部分定位，或者可以位于身体表面下方。热稳定的超硬多晶区域可以以单一元件的形式或以多个元件的形式提供。热稳定的超硬多晶区域可以由诸如金刚石和/或立方氮化硼的前体材料与碱金属催化剂材料形成。该混合物可以通过高压/高温过程进行烧结。

15. 发明申请

US20070029114A1 Polycrystalline diamond composite constructions comprising thermally stable diamond volume 有权
标题翻译：包含热稳定金刚石体积的多晶金刚石复合结构
公开(公告)号：US20070029114A1
公开(公告)日：2007-02-08
申请号：US11197120
申请日：2005-08-03
申请人： Stewart Middlemiss
发明人： Stewart Middlemiss
IPC分类号： E21B7/18
CPC分类号： E21B10/5735 , B22F7/06 , B22F2005/001 , C22C26/00 , E21B10/567 , Y10T407/27 , Y10T428/24942 , Y10T428/265 , Y10T428/30
摘要： PCD composite constructions comprise a diamond body bonded to a substrate. The diamond body comprises a thermally stable diamond bonded region that is made up of a single phase of diamond crystals bonded together. The diamond body includes a PCD region bonded to the thermally stable region and that comprises bonded together diamond crystals and interstitial regions interposed between the diamond crystals. The PCD composite is prepared by combining a first volume of PCD with a second volume of diamond crystal-containing material consisting essentially of a single phase of bonded together diamond crystals. A substrate is positioned adjacent to or joined to the first volume. The first and second volumes are subjected to high pressure/high temperature process conditions, during process the first and second volumes form a diamond bonded body that is attached to the substrate, and the second volume forms the thermally stable diamond bonded region.
摘要翻译： PCD复合结构包括结合到基底的金刚石体。金刚石体包括由金刚石晶体的单相结合在一起的热稳定金刚石结合区域。金刚石体包括键合到热稳定区域的PCD区域，其包括将金刚石晶体和夹在金刚石晶体之间的间隙区域结合在一起。通过将第一体积的PCD与第二体积的含金刚石晶体的材料组合，制成PCD复合材料，其基本上由单相结合在一起的金刚石晶体组成。衬底被定位成与第一容积相邻或连接到第一容积。第一和第二体积经受高压/高温工艺条件，在处理过程中，第一和第二体积形成连接到衬底的金刚石结合体，第二体积形成热稳定的金刚石结合区域。

16. 发明申请

US20060162969A1 Cutting elements formed from ultra hard materials having an enhanced construction 有权
标题翻译：由具有增强结构的超硬材料形成的切割元件
公开(公告)号：US20060162969A1
公开(公告)日：2006-07-27
申请号：US11043901
申请日：2005-01-25
申请人： John Belnap , Stewart Middlemiss
发明人： John Belnap , Stewart Middlemiss
IPC分类号： E21B10/55
CPC分类号： E21B10/567 , B22F7/06 , B22F2005/001 , B22F2998/00 , Y10T428/30 , B22F2207/03
摘要： Cutting elements of this invention include an ultra hard body joined with a metallic substrate. The body includes an uppermost layer comprising a plurality of bonded ultra hard crystals and interstitial regions, and that defines a body working surface. The uppermost layer includes an outer region that is relatively more thermally stable than a remaining portion of the uppermost layer. The body further includes an intermediate layer joined to the uppermost layer, comprising a plurality of bonded ultra hard crystals, and having a wear resistance less than that of the uppermost layer remaining region. The body may additionally include a lowermost PCD layer that is interposed between and attached to the intermediate layer and the substrate.
摘要翻译：本发明的切割元件包括与金属基底连接的超硬体。主体包括最上层，其包括多个结合的超硬晶体和间隙区域，并且限定了主体工作表面。最上层包括比最上层的剩余部分更热稳定的外部区域。主体还包括连接到最上层的中间层，包括多个结合的超硬晶体，并且具有小于最上层剩余区域的耐磨性。主体可以另外包括介于中间层和衬底之间并附着到中间层和衬底之间的最下面的PCD层。

17. 发明申请

US20050263944A1 Methods for manufacturing ultrahard compacts 有权
标题翻译：制造超硬压块的方法
公开(公告)号：US20050263944A1
公开(公告)日：2005-12-01
申请号：US10858662
申请日：2004-06-01
申请人： Christopher Weis , Ronald Eyre , Stewart Middlemiss , David Iverson
发明人： Christopher Weis , Ronald Eyre , Stewart Middlemiss , David Iverson
IPC分类号： B01J19/02 , B22F7/06 , B28B3/02 , B28B3/08 , B30B11/00 , B32B18/00 , C04B35/645 , C09C1/68
CPC分类号： C04B35/645 , B01J19/02 , B01J2219/0231 , B01J2219/0236 , B22F7/06 , B22F2005/001 , B28B3/025 , B28B3/086 , B30B11/004 , B32B18/00 , C04B37/021 , C04B2235/94 , C04B2237/361 , C04B2237/363 , C04B2237/401 , Y10T428/24488 , Y10T428/24521 , Y10T428/24752 , Y10T428/25 , Y10T428/26 , Y10T428/30
摘要： A method for manufacturing an ultrahard compact includes assembling a mass of ultrahard material with a mass of substrate material such that the mass of ultrahard material extends radially outward a greater extent than the substrate material to compensate for a difference in the radial shrinkage of the ultrahard material compared to the substrate material during a sintering process. The method may further includes subjecting the assembled compact to a high pressure high temperature process that results in the forming of an ultrahard compact including an ultrahard layer integrally bonded with a substrate.
摘要翻译：超硬体的制造方法包括：将超硬材料与大量基板材料组合，使得超硬材料的质量比基板材料更大程度地向外延伸，以补偿超硬材料的径向收缩率的差异与烧结过程中的基材相比。该方法可以进一步包括使经组装的压块经受高压高温工艺，其导致形成包括与基底一体结合的超硬层的超硬体压块。

18. 发明授权

US06604588B2 Gage trimmers and bit incorporating the same 有权
标题翻译：量规修剪器和相同的位
公开(公告)号：US06604588B2
公开(公告)日：2003-08-12
申请号：US09966149
申请日：2001-09-28
申请人： Ronald K. Eyre , Stewart Middlemiss , Lynn L. Belnap
发明人： Ronald K. Eyre , Stewart Middlemiss , Lynn L. Belnap
IPC分类号： E21B1052
CPC分类号： E21B10/5673 , E21B10/5735
摘要： A gage trimmer and a bit incorporating such a gage trimmer are provided. The gage trimmer has an ultra hard material layer having a circumferential surface including a cylindrical portion and a flat surface for bearing against a circumferential wall of a hole drilled by the bit. The ultra hard material layer is formed over a substrate interface surface. The flat surface does not extend to the interface surface.
摘要翻译：提供了一种量具修剪器和一个包含这种量具修剪器的位。量具修剪器具有超硬材料层，其具有包括圆柱形部分和平坦表面的周向表面，用于抵靠钻头钻出的孔的圆周壁。超硬材料层形成在衬底界面表面上。平面不延伸到界面。

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