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    • 12. 发明授权
    • Nonwoven fabric having a pore size gradient and method of making same
    • 具有孔径梯度的无纺织物及其制造方法
    • US5679042A
    • 1997-10-21
    • US637998
    • 1996-04-25
    • Eugenio Go Varona
    • Eugenio Go Varona
    • D01F8/06D04H1/56D04H3/16B32B5/14B32B5/26B32B31/26D04H3/05
    • D04H3/16D01F8/06D04H1/56Y10T428/249961Y10T428/249964Y10T442/622Y10T442/626Y10T442/638Y10T442/64Y10T442/641Y10T442/696
    • Methods and apparatus for forming a nonwoven fiber web containing a pore size gradient resulting in enhanced wicking properties. A first method utilizes a conventionally formed web having an average pore size and comprises selectively contacting the web with a heat source to shrink the fibers in selected areas. The smaller pore sizes have greater wicking ability. A second method utilizes a novel apparatus and comprises forming a nonwoven fiber web having zones of fibers, each zone having generally an average set of fiber structure and/or composition, the zones preferably overlapping. The zones of fibers are exposed to a heat source, which shrinks the fibers according to their denier and composition. The apparatus uses a conventional meltblown or spunbond system and provides a plurality of resin sources which feed resin to a plurality of meltblowing dies. Each die produces fibers of a particular denier and/or composition which forms zones in a web collected on a collecting belt. The web moves underneath a manifold which blows heated air or sprays boiling water onto the fibers. The fibers shrink according to their structure and composition to form a web having a pore gradient.
    • 用于形成含有孔径梯度的非织造纤维网的方法和装置导致增强的芯吸性能。 第一种方法利用具有平均孔径的常规形成的纤维网,并且包括选择性地使幅材与热源接触以收缩选定区域中的纤维。 较小的孔径具有更大的芯吸能力。 第二种方法利用新颖的装置,并且包括形成具有纤维区域的非织造纤维网,每个区域通常具有平均的一组纤维结构和/或组成,该区域优选重叠。 纤维区域暴露于热源,其根据其旦数和组成收缩纤维。 该设备使用常规的熔喷或纺粘系统,并提供多个树脂源,其将树脂供给到多个熔喷模具。 每个模具产生特定旦数和/或组合物的纤维,其在收集带上收集的网中形成区域。 纸幅在歧管下方移动,该歧管吹动加热的空气或将沸水喷射到纤维上。 纤维根据其结构和组成收缩以形成具有孔梯度的纤维网。
    • 16. 发明授权
    • Method of forming nonwoven fabric having a pore size gradient
    • 形成具有孔径梯度的无纺布的方法
    • US5853628A
    • 1998-12-29
    • US712818
    • 1996-09-12
    • Eugenio Go Varona
    • Eugenio Go Varona
    • D04H3/07D04H3/16D04H1/70
    • D04H3/16D04H3/07
    • A method for forming a web structure having a pore size gradient which utilizes a spunbond process for producing fibers. The fibers are deposited on a contoured collection surface. Preferably, the surface is shaped as an elongated dome, having the central zone at the apex and the peripheral zones along the curved sides. The fibers are deposited onto the central zone and accumulate until they flow down the sides onto the peripheral zones. Fibers deposited onto the central zone have greater average pore size and fibers deposited onto the peripheral zone have smaller average pore size and greater fiber alignment. In an alternative embodiment, a plurality of dies in a row is used, each providing extruded fibers of distinct composition. Pore size gradient formation permits improved control of wicking and absorption over a web structure, such as a diaper or similar absorptive article. An alternative embodiment comprises providing a meltblown source of attenuated fibers, preferably co-formed with fluff.
    • 一种形成具有孔径梯度的纤维网结构的方法,其利用纺粘法生产纤维。 纤维沉积在轮廓收集表面上。 优选地,该表面被成形为细长的圆顶,其中心区域在顶点处和周边区域沿着弯曲的侧面。 纤维沉积在中心区域上并积聚,直到它们从侧面向下流到周边区域。 沉积在中心区上的纤维具有更大的平均孔径,并且沉积在周边区域上的纤维具有较小的平均孔径和较大的纤维排列。 在替代实施例中,使用一排中的多个模具,每个模具提供不同组成的挤压纤维。 孔径梯度形成允许改善对诸如尿布或类似吸收制品之类的纤维网结构上芯吸和吸收的控制。 一个替代实施例包括提供减震纤维的熔喷源,优选地与绒毛共同形成。