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    • 153. 发明授权
    • Fabrication process for high temperature aluminum alloys by squeeze
casting
    • 挤压铸造高温铝合金加工工艺
    • US5744734A
    • 1998-04-28
    • US551110
    • 1995-10-31
    • Chih-Chao YangEdward Chang
    • Chih-Chao YangEdward Chang
    • B22F3/26B22F9/08C22C21/00
    • B22F3/26Y10T428/12021
    • A method for fabricating articles of high-temperature aluminum alloys having a compressional strength of at least 20 kg/mm.sup.2 at temperatures of 300.degree. C. or greater, is disclosed. The method comprises the steps of: (a) forming a porous preform from particles of a first aluminum alloy via cold-pressing, the preform having the shape and dimension of the aluminum alloy article to be fabricated; (b) squeeze-casting a molten second aluminum alloy into void spaces of the porous preform to form an aluminum composite containing the first aluminum alloy, which serves as a reinforcement phase, dispersed in the second aluminum alloy, which serves as a matrix phase; (c) wherein the molten second aluminum alloy is cast at such temperatures so as to cause a surface of the first aluminum alloy particles to melt and thereby form a strong bonding with the second aluminum alloy. The first aluminum alloy particles are formed by melt-spinning, followed by rapid solidification and precipitation, of a composition of the first aluminum alloy to form a thin ribbon, then pulverizing the thin ribbon into particles. Unlike the prior art processes, which fabricate high-temperature aluminum alloys only in essentially two-dimensional articles, the method disclosed herein allows the capability of near net shaping, i.e., it can fabricate high-temperature aluminum alloy articles of essentially any intended shapes. The present process allows selective reinforcement of the fabricated articles to be achieved at strategically important locations, so as to expand the range of engineering applications of the fabricated articles without incurring substantially increased manufacturing cost.
    • 公开了一种在300℃或更高的温度下制造具有至少20kg / mm 2的压缩强度的高温铝合金制品的方法。 该方法包括以下步骤:(a)通过冷压从第一铝合金的颗粒形成多孔预成型件,预制件具有要制造的铝合金制品的形状和尺寸; (b)将熔融的第二铝合金挤压成多孔预型体的空隙空间,形成含有分散在作为基体相的第二铝合金中作为增强相的第一铝合金的铝复合材料; (c)其中熔融的第二铝合金在这样的温度下铸造,使得第一铝合金颗粒的表面熔化,从而与第二铝合金形成牢固的结合。 首先通过熔融纺丝形成第一铝合金颗粒,随后快速凝固和沉淀出第一铝合金的组成,形成薄带,然后将薄带粉碎成颗粒。 与仅在基本上二维制品中制造高温铝合金的现有技术方法不同,本文公开的方法允许近净成形的能力,即它可以制造基本上任何预期形状的高温铝合金制品。 本方法允许选择性地加强要在战略重要位置实现的制造制品,从而扩大制造制品的工程应用范围,而不会导致显着增加的制造成本。