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    • 1. 发明专利
    • ワッシャーを備えたボルトのスクラップレス圧造方法
    • 无刷头冲洗方法
    • JP2015047637A
    • 2015-03-16
    • JP2013196018
    • 2013-09-03
    • 株式会社阪村機械製作所Sakamura Mach Co Ltd
    • SAKAMURA YOSHIICHI
    • B21K1/46B21K1/76F16B39/24F16B39/282F16B43/00
    • 【課題】1個の棒状素材からワッシャーとボルトをスクラップレスにて能率的に製造できるスクラップレス圧造方法の提供。【解決手段】まず切断素材Bを圧造成形して、上面にノコ刃形状第2カム部2bが又下面にギサ2cが形成された円板部C2と、これと同心一体に突出する円柱部C1とからなる圧造素材Cを形成する。次に圧造素材Cをピァシング工具32で打ち抜いて、中心部に貫通孔2aを有しかつ上面にノコ刃形状第2カム部2bが又下面にギサ2cが形成されたワッシャー2と、円柱体Dとに分離する。その後円柱体Dを圧造成形して、頭部E1とこれと同心一体に突出する軸部E2とからなる圧造素材Eを形成する。然る後圧造素材Eを圧造成形して、下面にノコ刃形状第1カム部1dが形成された頭部1aと、これと同心一体に突出するねじ軸部1bとからなるボルト1を形成した。【選択図】図7
    • 要解决的问题:提供一种能够以无懈可击的方式从一个棒状材料高效地制造垫圈和螺栓的废料方法。解决方案:首先,将切割材料B朝向,并形成标题材料C, 在其上表面形成有锯片形状的第二凸轮部分2b,在下表面上形成有锯齿状部分2c的圆盘部分C2和与其同心地突出的圆柱形部分C1。 接下来,用穿孔工具32冲压标题材料C,以分离成在中心部分形成有通孔2a的垫圈2,锯条形状的第二凸轮部分2b形成在 上表面和锯齿状部分2c形成在下表面和圆柱形主体D.然后,圆柱形主体D被引导以形成由头部E1和轴部E2组成的标题材料E,轴部分E2以同心的方式突出, 统一的方式。 此后,朝向物体E朝向形成螺栓1,该螺栓1由在下表面上形成有锯片形状的第一凸轮部分1d的头部1a和以同心且均匀的方式突出的螺纹轴部1b组成 方式。
    • 2. 发明专利
    • Measurement method of bolt tensile force
    • 螺栓拉力测量方法
    • JP2014194403A
    • 2014-10-09
    • JP2013085214
    • 2013-03-28
    • Sakamura Mach Co Ltd株式会社阪村機械製作所Nippon Fastener Kogyo Kk日本ファスナー工業株式会社
    • WAKIYAMA KOZOTATSUMI AKIOKUSAFUKA HIROMICHI
    • G01L5/00
    • PROBLEM TO BE SOLVED: To accurately measure bolt tensile force in a case of confirmation management of secular change by measuring elongation in an elastic area in a bolt shaft part without receiving influence of plastic elongation of a screw part.SOLUTION: A pinhole 5 is bored from the upper surface of a heat part 2 in a bolt 1 to a predetermined depth of a shaft part 4 where the shaft part 4 remains as an elastic area even when a screw part 3 becomes a plastic area at the central part of the bolt 1. After fastening of the bolt 1, the elongated length of the pinhole 5 due to elongation of the shaft part 4 to be the elastic area is measured by a dial gauge 10, and the bolt tensile force is calculated by multiplying the measurement value by a shaft part cross sectional area excluding a hole area×a Young's modulus/a hole depth.
    • 要解决的问题:通过测量螺栓轴部分的弹性区域的伸长率而不受螺丝部件的塑性伸长的影响,在确定管理长期变化的情况下精确地测量螺栓张力。解决方案:针孔5无孔 从螺栓1的加热部分2的上表面到轴部分4的预定深度,即轴螺栓部分3在螺栓1的中心部分成为塑料区域时,轴部分4保持弹性区域 在螺栓1紧固之后,通过千分表10测量由于轴部4伸长而成为弹性区域的针孔5的细长长度,并且通过将测量值乘以1 轴部横截面积除了孔面积×杨氏模量/孔深度。
    • 3. 发明专利
    • Bolt with hexagonal hole
    • 螺栓与六边形孔
    • JP2012193836A
    • 2012-10-11
    • JP2011084034
    • 2011-03-17
    • Sakamura Mach Co LtdNippon Fastener Kogyo Kk日本ファスナー工業株式会社株式会社阪村機械製作所
    • SAKAMURA YOSHIICHIKUSAFUKA HIROMICHI
    • F16B23/00
    • PROBLEM TO BE SOLVED: To attain sharing of a fastening hexagonal wrench by forming the size of hexagonal holes of bolts with hexagonal holes whose bolt diameters are near to each other in the same size.SOLUTION: In the bolts with hexagonal holes provided with hexagonal holes of fastening hexagonal wrench at a head part, the shapes and sizes of all hexagonal holes 1a, 2a, 3a and 5a in bolts 1, 2, 3 and 5 with hexagonal holes having bolt diameters M6, M8, M10 and M12 near to each other are formed in a shape and a size the same as the hexagonal hole 5a of the bolt 5 with the hexagonal hole of the bolt diameter M10 intermediately positioned in these bolt diameters of the bolts with hexagonal holes, so that fastening of the bolt 5 with the hexagonal hole having the bolt diameter M10 and fastening of the bolts 1, 2 and 3 with the hexagonal holes having bolt diameters M6, M8 and M12 are commonly performed by using one hexagonal wrench.
    • 要解决的问题:通过以相同尺寸的螺栓直径彼此靠近的六角形孔形成螺栓的六角形孔的尺寸来获得紧固六角扳手的共享。 解决方案:在具有六角孔六角孔的螺栓中,头部具有紧固六角扳手的六角孔,具有六边形的螺栓1,2,3和5中的所有六角孔1a,2a,3a和5a的形状和尺寸 螺栓直径M6,M8,M10和M12的孔形成为与螺栓5的六边形孔5a相同的形状和尺寸,螺栓直径M10的六边形孔位于螺栓直径M 具有六角孔的螺栓,使得螺栓5与具有螺栓直径M10的六角孔和螺栓1,2和3与螺栓直径M6,M8和M12的六角孔的紧固通常通过使用一个 六角扳手 版权所有(C)2013,JPO&INPIT
    • 4. 发明专利
    • Method of manufacturing grooved bolt
    • 制造螺栓的方法
    • JP2010042440A
    • 2010-02-25
    • JP2008230278
    • 2008-08-12
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • SAKAMURA YOSHIICHI
    • B21K1/46B21J5/08B21J5/12F16B35/00
    • PROBLEM TO BE SOLVED: To provide a method of manufacturing a grooved bolt which is easily manufactured, and ensures sufficient strength in a circumferential groove part without cutting any fiber flow.
      SOLUTION: A columnar solid material is headed by a die in the primary process to form a primary formed body B comprising a shaft part B1 and a head part B2, the shaft part B1 having an outside diameter smaller than the minor diameter of a screw formed by thread rolling in a post-process. In the secondary process, while the head part B2 of the primary formed body B is fixed by a die 14 and a punch 17, the shaft part is driven by a forming punch 20 built in the die side into the head part side from its fore end, and the diameter of shaft part is increased so that its diameter is the same as the outside diameter of the screw formed by thread rolling in the post-process, and a secondary formed body with a circumferential groove being left is formed on a boundary part between the head part and the shaft part so that the diameter of the circumferential groove is smaller than the minor diameter of the screw formed by the thread rolling.
      COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种容易制造的带槽螺栓的制造方法,并且确保在周向槽部中的足够的强度而不切断任何纤维流。 解决方案:柱状固体材料在主要工艺中由模具引导,以形成包括轴部分B1和头部分B2的初级成形体B,轴部分B1的外径小于 在后处理中通过螺纹轧制形成的螺钉。 在二次加工中,一次成型体B的头部B2由模具14和冲头17固定,轴部由内模在模具侧的成型冲头20从其前端驱动到头部侧 端部,并且轴部的直径增加,使得其直径与在后处理中通过螺纹轧制形成的螺杆的外径相同,并且在边界上形成具有周向槽的二次成形体 头部和轴部之间的部分,使得周向槽的直径小于通过螺纹滚动形成的螺杆的小直径。 版权所有(C)2010,JPO&INPIT
    • 5. 发明专利
    • Method for press-forming partial component
    • 压制成型部件的方法
    • JP2009202230A
    • 2009-09-10
    • JP2008084744
    • 2008-02-28
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • SAKAMURA YOSHIICHI
    • B21J5/12B21J5/06B21J13/02B21K1/76
    • PROBLEM TO BE SOLVED: To repeatedly form a partial component having a through-hole at the center part from a long linear blank in one simple pressing process without generating any scrap.
      SOLUTION: The linear blank A is advanced by gripping a grip-feed 5 which is provided on a die 3 side and movable forwards and backwards, and the tip-end part of the blank is projected, by a prescribed length, to the front side from the inside of the through-hole 3a of the die 7. In the projecting state, a punch 4 provided with a formed recessed part 4a and a center pin 6 which is movable forwards and backwards within a forming projecting part 4b and has the same cross section as the linear blank A, is advanced to the die 3 side, and the front surface of the punch is brought into close contact with the front surface of the die to form a forming space S. Thereafter, the center pin 6 is advanced into the forming recessed part 4a, and the blank projecting part is pushed into the middle part of the forming space S to form the partial component N'. After that, the center pin 6 is further advanced into the through-hole 3a of the die 3 by opening the grip-feed 5 and then, the formation is completed by separating into the partial component N having the through-hole N1 and the linear blank A, without generating any scrap.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:在一个简单的按压过程中,从长线性坯料重复地形成在中心部分具有通孔的部分部件,而不产生任何废料。

      解决方案:线性坯料A通过夹持设置在模具3侧上并可向前和向后移动的把手进给件5前进,坯料的前端部分以规定长度投影到 在模具7的通孔3a的内侧的前侧。在突出状态下,设置有形成的凹部4a和中心销6的冲头4,中心销6可在成形突出部4b内前后移动, 具有与线状坯料A相同的横截面,前进到模具3侧,并且冲头的前表面与模具的前表面紧密接触以形成成形空间S.此后,中心销 6被推进到成形凹部4a中,并且坯料突出部被推入成形空间S的中间部分以形成部分分量N'。 之后,通过打开把手5将中心销6进一步前进到模具3的通孔3a,然后通过分离成具有通孔N1的部分分量N和线性 空白A,不产生任何废料。 版权所有(C)2009,JPO&INPIT

    • 6. 发明专利
    • Manufacturing method of grooved plug
    • 刨花板的制造方法
    • JP2009131889A
    • 2009-06-18
    • JP2007341600
    • 2007-11-30
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • KAMIYAMA FUMIO
    • B21K1/46B21J5/08
    • PROBLEM TO BE SOLVED: To provide a manufacturing method of a grooved plug capable of easily manufacturing a grooved plug by cold heading, shaping a circumferential groove part without lowering in strength, causing no projection of a protruded burr in shaping, and also extending the life of a die.
      SOLUTION: At first, in a cold heading step S4 for a front side, the diameter of one end of a cylindrical stock b is reduced by cold heading to form an intermediate product 1C having a polygonal head part 3' with a larger diameter than other parts. Next, in the cold step S4 for a rear side, while holding the head part 3' of the intermediate product 1C is held by a punch 33 and an upper part 25a of a shaping hole of the die 25, the shaft part 2' of the intermediate product 1C is pressed into the depth part of the shaping hole of the die 25, and the shaft part 2' is cold-headed by the die 25 having a lower part 25b of the shaping hole with a larger diameter than the shaft part 2' and projecting a center pin 28 at the center of the depth part of the shaping hole to increase the diameter on the tip end side of the shaft part 2', thereby shaping the circumferential groove part 4 on the boundary of the head part 3 and the shaft part 2 to manufacture the grooved plug.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了提供能够通过冷镦容易地制造带槽塞的带槽插塞的制造方法,在不降低强度的情况下成形周向槽部分,不会形成突出毛刺的成形突起,并且还 延长死亡的寿命。 解决方案:首先,在前侧的冷镦步骤S4中,圆柱形坯料b的一端的直径通过冷镦减小以形成具有较大的多边形头部3'的中间产品1C 直径比其他部分。 接下来,在用于后侧的冷步骤S4中,通过冲头33和模具25的成形孔的上部25a保持夹持中间产品1C的头部3'的同时保持轴部2'的轴部2' 中间产品1C被压入模具25的成形孔的深度部分,并且轴部2'被具有成形孔的下部25b的模具25冷却,直径大于轴部 2',并且将中心销28突出在成形孔的深度部分的中心处,以增加轴部2'的前端侧的直径,从而使头部3的边界上的周向槽部4成形 和轴部2以制造带槽的塞子。 版权所有(C)2009,JPO&INPIT
    • 7. 发明专利
    • Manufacturing method of grooved plug
    • 刨花板的制造方法
    • JP2008012589A
    • 2008-01-24
    • JP2006207110
    • 2006-06-30
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • SAKAMURA YOSHIICHI
    • B21K1/46B21J5/12B21J13/02
    • PROBLEM TO BE SOLVED: To obtain a grooved plug that is manufactured by a heading process and does not have a tool mark caused by joining faces of split dies on a circumferential groove or on a lower surface of a head section.
      SOLUTION: At a heading station S3 in the former stage, an intermediate product 1C comprising a solid shaft section 2 and a head section 3 arranged at one end of the shaft section 2 is formed by heading an columnar material b. At a heading station S4 in the latter stage, the outer periphery of the head section 3 of the intermediate product 1C is constrained by an outside punch 36 of a punch 35 that is equipped with a cylindrical outside punch 36 and an inside punch 37. Concurrently, a little lower part of the boundary part of the intermediate product 1C is constrained by split dies 24, 24 that have a forming cavity 24c to constrain the boundary part between the head section 3 and the shaft section 2 of the intermediate product 1C. Holding this state, only the top side of the shaft section 2 of the intermediate product 1C is headed and swelled using the punch 35 and a forming pin 32 on the dies side. In this way, the circumferential groove 4 having a round cross section without a tool mark caused by the split dies 24, 24 is formed in the boundary part between the shaft portion 2' for forming a screw and the head section 3.
      COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:获得由行进过程制造并且不具有由分割模具的接合面在周向槽或头部的下表面上引起的工具标记的带槽的塞子。 解决方案:在前一级的标题台S3处,通过朝向柱状材料b形成包括实心轴部分2和布置在轴部分2的一端的头部3的中间产品1C。 在后段的行驶台S4处,中间产品1C的头部3的外周由装有圆柱形外冲头36和内冲头37的冲头35的外冲头36约束。同时 中间产品1C的边界部分的一小部分被具有形成腔24c的分开模具24,24约束以约束中间产品1C的头部3和轴部2之间的边界部分。 保持该状态,只有中间产品1C的轴部2的顶侧使用冲头35和模具侧的成形销32头和膨胀。 以这种方式,在用于形成螺钉的轴部分2'和头部3之间的边界部分中形成具有由分割模具24,24引起的没有刀痕的圆形横截面的周向槽4。 版权所有(C)2008,JPO&INPIT
    • 8. 发明专利
    • Multi-stage heading machine
    • 多级烫金机
    • JP2005329457A
    • 2005-12-02
    • JP2004177627
    • 2004-05-19
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • SAKAMURA YOSHIICHI
    • B21K27/00
    • PROBLEM TO BE SOLVED: To provide a multi-stage heading machine capable of independently checking and adjusting the chuck opening/closing timing and the chuck reciprocating position of a stock transfer means while a ram is stopped at a retraction stop position apart from a die.
      SOLUTION: In the multi-stage heading machine having a main motor 9 to drive a ram 7 via a crank shaft 13, and first and second power transmission mechanisms which takes out the power from the crank shaft 13 and drives a stock transfer chuck 34 and a knock-out means 40 synchronously with the advancing/retracting operation of the ram 7, the first intermediate shaft 25 and the second intermediate shaft 26 of the first power transmission mechanism which take out the power from the crank shaft 13 and drive the stock transfer chuck 34 are coupled to each other via a first clutch 82, a servo motor 84 capable of driving the second intermediate shaft 26 is coupled to the second intermediate shaft 26 via a second clutch 85, and a pulse generator 93 to control the servo motor 84 is provided.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种能够独立地检查和调整卡盘打开/关闭正时以及库存传送装置的卡盘往复运动位置的多级打标机,同时在冲头停止在远离 一死。 解决方案:在具有通过曲柄轴13驱动冲头7的主电动机9的多级镦机中,以及从曲轴13取出动力并驱动库存转移的第一和第二动力传递机构 夹头34和脱扣装置40与第一动力传动机构的冲头7,第一中间轴25和第二中间轴26的前进/后退操作同步,该第一动力传动机构从曲柄轴13取出动力并驱动 库存传送卡盘34经由第一离合器82彼此联接,能够驱动第二中间轴26的伺服电动机84经由第二离合器85与第二中间轴26连接,并且脉冲发生器93控制 提供伺服马达84。 版权所有(C)2006,JPO&NCIPI
    • 9. 发明专利
    • Sensor fixing nut and sensor fixing structure
    • 传感器固定螺丝和传感器固定结构
    • JP2005249766A
    • 2005-09-15
    • JP2004109451
    • 2004-03-05
    • Sakamura Mach Co Ltd株式会社阪村機械製作所
    • SAKAMURA YOSHIICHI
    • G01D11/30
    • PROBLEM TO BE SOLVED: To simply and easily install a sensor even in a narrow space, and moreover surely prevent looseness caused by vibration or the like.
      SOLUTION: As a fixing structure for sensors to be adopted when a displacement sensor 1 is fitted to a metal plate (A) into a state being buried in it, a peripheral thread 10a is formed on the cylindrical case 10 of the displacement sensor 1. Moreover, the fixing structure is provided with a pair of fixing nuts 2, 2 each of which has in its center a large-diameter tapped hole 20a for the peripheral thread 10a of the cylindrical case 10 of the displacement sensor 1 to be screwed in, and a small-diameter tapped hole 20c penetrating axially in at least one side of the large-diameter tapped hole 20a, and locking screws 3, 3 to be screwed into the individual small-diameter holes 20c, 20c.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:即使在狭窄的空间中也能简单且容易地安装传感器,并且还可以确保防止由振动等引起的松动。 解决方案:作为将位移传感器1嵌入到金属板(A)中的状态的传感器的固定结构,在其位置的圆筒状的壳体10上形成有外周线10a 此外,固定结构设置有一对固定螺母2,2,其在其中心具有用于位移传感器1的圆筒形壳体10的周缘线10a的大直径螺纹孔20a 以及在大直径螺纹孔20a的至少一侧轴向贯通的小直径螺纹孔20c,以及拧入各个小直径孔20c,20c中的锁定螺钉3,3。 版权所有(C)2005,JPO&NCIPI