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    • 1. 发明专利
    • 超音波切断装置
    • 超声波切割装置
    • JP2015047689A
    • 2015-03-16
    • JP2013197483
    • 2013-09-04
    • 大西 一正Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B1/04B24B27/06
    • 【課題】硬く且つ脆い材料から形成された加工対象物に対して、優れた切断性能を安定して示す円盤状のブレードを用いた超音波切断装置を提供する。【解決手段】ボルト締めランジュバン型超音波振動子15を回転アダプター3に挿入し、中空ボルト4の支持フランジ16aと回転アダプター3に取り付けられた固定用リング10aを接触させる。次に回転アダプター3の先端に固定用リング10bをねじ込み、中空ボルト4の支持フランジ16bと固定用リング10bを接触させ、ボルト締めランジュバン型超音波振動子15を回転アダプター3に支持固定する。【選択図】図1
    • 要解决的问题:提供一种使用盘状刀片的超声波切割装置,其对由硬且脆性材料制成的工件稳定地显示出优异的切割性能。解决方案:将螺栓紧固兰格温型超声波振动器15插入旋转 适配器3和中空螺栓4的支撑凸缘16a和连接到旋转适配器3的用于固定的环10a彼此接触。 然后,用于固定的环10b被拧入旋转适配器3的末端,并且中空螺栓4的支撑凸缘16b和用于固定的环10b彼此接触,以支撑螺栓紧固朗文型超声波 振动器15并将其固定到旋转适配器3。
    • 2. 发明专利
    • Ultrasonic vibrator
    • 超音波振荡器
    • JP2013153398A
    • 2013-08-08
    • JP2012027760
    • 2012-01-25
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • H04R17/00G01F1/66G01F23/28
    • PROBLEM TO BE SOLVED: To provide an ultrasonic vibrator capable of accurately measuring propagation time of ultrasonic vibration.SOLUTION: A carbon fiber composite material 2 side of an ultrasonic vibrator 1 is made to contact to a side surface of a stainless vessel 6 by way of a silicon-based grease which is a contact medium. Here, a center axis position of the ultrasonic vibrator 1 is about 40 mm higher than a bottom surface of the stainless vessel 6. Then, a piezoelectric element 3 of the ultrasonic vibrator 1 is applied with an application voltage being sin wave pulse of 2 MHz, 10 Vp-p. As a result, the ultrasonic wave is propagated to the carbon fiber composite material 2, the stainless vessel 6, and pure water 9, and the most of it is reflected on the opposite inside surface of the stainless vessel 6 and then propagated to the pure water 9 again, and to the stainless, the carbon fiber composite material 2, and the piezoelectric element 3. The ultrasonic vibration propagated to the piezoelectric element 3 causes voltage at the piezoelectric element 3, thereby obtaining reception waveform.
    • 要解决的问题:提供能够精确地测量超声波振动的传播时间的超声波振动器。解决方案:使超声波振动器1的碳纤维复合材料2侧与不锈钢容器6的侧面接触,通过 作为接触介质的硅系润滑脂。 这里,超声波振子1的中心轴位置比不锈钢容器6的底面高约40mm。然后,施加超声波振子1的压电元件3,施加电压为2MHz的正弦脉冲 ,10 Vp-p。 结果,超声波传播到碳纤维复合材料2,不锈钢容器6和纯水9,其大部分被反射在不锈钢容器6的相对的内表面上,然后传播到纯 水9,并且连接到不锈钢,碳纤维复合材料2和压电元件3.传播到压电元件3的超声波振动导致压电元件3处的电压,从而获得接收波形。
    • 3. 发明专利
    • Wire saw machine and cutting method using the same
    • 线锯机及其切割方法
    • JP2011224762A
    • 2011-11-10
    • JP2010109670
    • 2010-04-19
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B27/06B28D5/04H01L21/304
    • PROBLEM TO BE SOLVED: To provide a wire saw machine which includes wires of long life and which has high working accuracy and high reliability.SOLUTION: A supply device 10 and an ultrasonic wave propagator 12 are glass-made tubes and connected to each other by welding. The other end of the supply device 10 is connected to plastic piping. Slurry or a cutting liquid 11 is made to flow in the supply device through the plastic piping, pass through the tubular ultrasonic wave propagator 12 and arrive at the wire 2. A groove 14 is formed on the tubular ultrasonic wave propagator 12 by using the wire 2 so that the tip of the ultrasonic wave propagator 12 reaches the lower part of the wire 2. Since a distance between the groove 14 arranged on the ultrasonic wave propagator 12 and the wire 2 is ≤1 mm, the wire 2 is always in contact with the slurry or cutting liquid 11. The ultrasonic vibration of a Langevin type ultrasonic vibrator 13 is propagated to the ultrasonic wave propagator 12, surely propagated to the slurry or cutting liquid 11 and made to reach the wire 2 to vibrate the wire 2 ultrasonically.
    • 要解决的问题:提供一种线锯机,其包括寿命长,加工精度高,可靠性高的线材。 解决方案:供电装置10和超声波传播器12是玻璃制管,并通过焊接彼此连接。 供应装置10的另一端连接到塑料管道。 使浆料或切割液11通过塑料管道在供给装置中流动,通过管状超声波传播器12并到达线2.在管状超声波传播器12上通过使用丝线形成凹槽14 2,使得超声波传播器12的尖端到达线材2的下部。由于布置在超声波传播器12上的凹槽14与线材2之间的距离≤1mm,导线2总是接触 使用兰格文型超声波振动器13的超声波振动传播到超声波传播器12,可靠地传播到浆料或切割液体11,并使其到达线材2以超声波地使线材2振动。 版权所有(C)2012,JPO&INPIT
    • 4. 发明专利
    • Wire saw device and cutting method using the same
    • 线锯装置及其切割方法
    • JP2011167836A
    • 2011-09-01
    • JP2010049798
    • 2010-02-16
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B27/06B24B1/04B28D5/04
    • PROBLEM TO BE SOLVED: To provide a wire saw device with high reliability achieved in a long service life of a wire and high in processing accuracy. SOLUTION: A Langevin type ultrasonic transducer 13 to which a magnet 20 is bonded by epoxy resin is positioned 1 mm away from a wire 2 having a diameter of approximately 120 μm. A supplying device 10 for spraying slurry or a cutting fluid 11 is arranged at a position opposed to the Langevin type ultrasonic transducer 13 with the wire 2 therebetween. The slurry or the cutting fluid 11 sprayed from the supplying device 10 is accumulated on surfaces of the wire 2 and the magnet 20 as indicated by the dotted line. The ultrasonic vibration of the Langevin type ultrasonic transducer 13 is propagated to the magnet 20, and then reliably propagated through the slurry or the cutting fluid 11 to reach the wire 2, thereby ultrasonically vibrating the wire 2. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种具有高可靠性的线锯装置,其在线材的使用寿命长并且加工精度高。 解决方案:用环氧树脂粘合磁体20的朗文型超声换能器13距离直径约为120μm的线材2mm为止。 用于喷射浆料的供应装置10或切割流体11布置在与朗格温型超声换能器13相对的位置处,其间具有线材2。 从供给装置10喷出的浆料或切削液11如虚线所示那样在线材2和磁体20的表面积聚。 Langevin型超声波换能器13的超声波振动传播到磁体20,然后可靠地传播通过浆料或切削液11到达线2,从而超声波振动线2.版权所有(C) 2011年,JPO&INPIT
    • 5. 发明专利
    • Grinding tool
    • 研磨工具
    • JP2011110693A
    • 2011-06-09
    • JP2009284512
    • 2009-11-25
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B45/00B24B1/04
    • PROBLEM TO BE SOLVED: To provide a grinding tool of small grinding resistance, hard to cause a partial abrasion of a grinding wheel. SOLUTION: This grinding tool 1 connects two connecting parts 3a and 3b of an annular grinding wheel installing plate, to a support plate 10 vertically fixed to a rotary shaft 8 in a lower end of the rotary shaft 8, with an unillustrated bolt. The grinding wheel installing plate 2 has the ring-shaped connecting parts 3a and 3b connected to a ring-shaped grinding wheel holding part 4 and the support plate 10 for holding the grinding wheel 5, and is also adhered to the upper surface of the grinding wheel installing plate 2 using an epoxy resin by making the average diameter of an annular ultrasonic vibrator 7 coincide with the average diameter of the ring-shaped connecting parts 3a and 3b. The grinding tool 1 is fixed to the lower end of the rotary shaft 8 with, for example, the bolt 9. The grinding wheel installing plate 2 has the ring-shaped grinding wheel holding part 4. A peripheral groove 6 is formed on the lower surface of the grinding wheel holding part 4. The grinding wheel 5 is fitted and fixed to this peripheral groove 6. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:为了提供耐磨性小的研磨工具,难以引起砂轮的部分磨损。 解决方案:该研磨工具1将环形砂轮安装板的两个连接部分3a和3b连接到垂直固定到旋转轴8的下端中的旋转轴8的支撑板10上,其中未示出的螺栓 。 砂轮安装板2具有连接到环形砂轮保持部分4的环形连接部分3a和3b以及用于保持砂轮5的支撑板10,并且还粘附到研磨器的上表面 通过使环形超声波振子7的平均直径与环状连接部3a,3b的平均直径一致,使用环氧树脂的车轮安装板2。 研磨工具1例如通过螺栓9固定在旋转轴8的下端。砂轮安装板2具有环状砂轮保持部4.周边槽6形成在下部 砂轮保持部件4的表面。砂轮5装配并固定到该周边槽6.版权所有(C)2011,JPO&INPIT
    • 6. 发明专利
    • Filtration apparatus and method suitable for manufacturing solar battery silicon
    • 适用于制造太阳能电池硅的过滤装置和方法
    • JP2011083759A
    • 2011-04-28
    • JP2009253462
    • 2009-10-14
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B01D37/02C01B33/02C02F11/12
    • Y02W10/37
    • PROBLEM TO BE SOLVED: To provide a filtration apparatus and method effectively reusing silicon sludge as an inexpensive material of solar battery silicon. SOLUTION: The filtration apparatus 1 includes a filtering container 2 made of PFA as a fluorine-based resin, a nylon mesh filter 3 having an opening of approximately 10 μm, a stainless steel net 4, a filter container 5 made of stainless steel and having drainage holes 13, and a vacuum pump 11. The filtering container 2 and the filter container 5 interpose an O-ring 6 between them. The filter container 5 is mounted with the O-ring 6 made of a fluorine resin. The filter container 5 has an upper surface on which a 100-mesh stainless steel net 4 is positioned. On the stainless steel net, the filter 3 is positioned. The filter container 5 is mounted with an exhaust pipe 8 for connecting the vacuum pump 11 or the like. The exhaust pipe 8 is connected to a water suction device 23 through a rubber hose 9a. The water suction device 14 includes a rubber hose 9b, a vacuum filtration bottle 10, and the vacuum pump 11. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种有效地将硅污泥重新用作太阳能电池硅的廉价材料的过滤装置和方法。 解决方案:过滤装置1包括由作为氟基树脂的PFA制成的过滤容器2,具有约10μm开口的尼龙网过滤器3,不锈钢网4,由不锈钢制成的过滤容器5 钢,并具有排水孔13和真空泵11.过滤容器2和过滤容器5在它们之间插入有O形环6。 过滤容器5安装有由氟树脂制成的O形环6。 过滤容器5具有上表面,100目的不锈钢网4位于该上表面上。 在不锈钢网上,过滤器3定位。 过滤容器5安装有用于连接真空泵11等的排气管8。 排气管8通过橡胶软管9a与吸水装置23连接。 吸水装置14包括橡胶软管9b,真空过滤瓶10和真空泵11.版权所有(C)2011,JPO&INPIT
    • 7. 发明专利
    • Wire saw apparatus and cutting method using the same
    • 使用它的线锯装置和切割方法
    • JP2010076085A
    • 2010-04-08
    • JP2008272497
    • 2008-09-24
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B27/06B24B1/04
    • PROBLEM TO BE SOLVED: To provide a wire saw apparatus in which the lifetime of a wire is long, the cutting accuracy is high, and the reliability is high. SOLUTION: The wire saw apparatus 1 has three multi-grooved rollers 3a, 3b, 3c with one wire 2 being wound therearound, constituting a wire row around which the wire 2 having the diameter of, for example, about 120 microns is wound, and the wire 2 of the wire row is reciprocated by the drive by the drive side multi-grooved roller 3a to be driven by a wire driving motor 4. Further, the wire saw apparatus has bobbins 5a, 5b for winding and delivering the wire 2. An ultrasonic oscillator 13 with which a sliding plate 18 consisting of a carbon fiber composite material is joined is brought into contact with the wire 2 between an object 9 to be cut and the multi-grooved rollers 3b, 3c. The fiber direction of the carbon fiber composite material is matched with the wire traveling direction. The oscillating direction of the ultrasonic oscillator 13 is matched with the cutting direction. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:为了提供一种线寿命长的切线装置,切割精度高,可靠性高。 解决方案:线锯设备1具有三个多槽辊3a,3b,3c,其中一根线2缠绕在其周围,构成电线排,线2具有例如约120微米的直径 并且电线列的电线2由驱动侧的多槽辊3a的驱动往复运动,由电线驱动电动机4驱动。此外,线锯装置具有绕线架5a,5b, 将由碳纤维复合材料构成的滑动板18接合的超声波振荡器13与被切割物体9与多槽辊3b,3c之间的线材2接触。 碳纤维复合材料的纤维方向与钢丝行进方向一致。 超声波振荡器13的摆动方向与切断方向一致。 版权所有(C)2010,JPO&INPIT
    • 8. 发明专利
    • Ultrasonic wire saw device using ultrasonic roller
    • 使用超声波滚筒的超声波焊丝设备
    • JP2009226573A
    • 2009-10-08
    • JP2008108320
    • 2008-03-21
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B27/06B24B1/04B28D5/04
    • PROBLEM TO BE SOLVED: To provide a wire saw device which can attain a prolonged service life of a wire, a high machining accuracy, and a high reliability. SOLUTION: A wire saw device 1 includes three multi-groove rollers 3a, 3b, 3c around which one wire 2 is wound. Wire rows are configured in each multi-groove roller. The wire 2 is reciprocated by the drive of the drive-side multi-groove roller 3a driven with a wire drive motor 4. The wire saw device 1 further includes bobbins 5a, 5b that wind and deliver the wire 2. The multi-groove rollers 3b, 3c comprise five disposed split rollers. The space between the adjacent split rollers is 0.2 mm. A slit is provided, on the outer periphery of a hole through which a rotating shaft is extended, so as to extend in an axial direction. An annular piezoelectric ceramic material is bonded to the outer periphery thereof with an epoxy resin. A roller ring of polyethylene is provided on the surface of the split rollers. Grooves for guiding a plurality of wires are provided in the roller ring. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种能够延长线材的使用寿命延长的线锯装置,高加工精度和高可靠性。 解决方案:线锯装置1包括缠绕有一个线2的三个多沟槽辊3a,3b,3c。 每个多槽滚轮中都配置有线排。 线2通过由线驱动电动机4驱动的驱动侧多槽辊3a的驱动而往复运动。线锯装置1还包括卷绕并输送线2的线轴5a,5b。多槽辊 3b,3c包括五个设置的分离辊。 相邻的分割辊之间的间距为0.2mm。 在旋转轴延伸的孔的外周上设置狭缝,以沿轴向延伸。 环状压电陶瓷材料用环氧树脂结合到其外周。 在分裂辊的表面上设置有聚乙烯的辊环。 用于引导多根电线的沟槽设置在辊环中。 版权所有(C)2010,JPO&INPIT
    • 9. 发明专利
    • Shrinkage-fitting type ultrasonic tool holder
    • 收缩型超声波工具夹
    • JP2009045725A
    • 2009-03-05
    • JP2007240158
    • 2007-08-20
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B23B29/12B23Q3/12
    • PROBLEM TO BE SOLVED: To provide a tool holder capable of performing ultrasonic machining with high machining accuracy and reliability.
      SOLUTION: The shrinkage-fitting type ultrasonic tool holder 1 includes a tapered and steel-made holder part 2 to be mounted on a rotational shaft. Jaws 5a, 5b, and a manipulator holding groove 6 are provided in the holder part 2. An frequency adjustment groove 20 is provided in the manipulator holding groove 6. A ferrite-made rotary transformer 8 on a rotating side is disposed between a tapered part of the holder part 2 and the jaw 5b of the holder part 2. The rotary transformer 8 on the rotating side is clamped and fixed by a steel-made fix ring 7 having a female thread. A piezoelectric ceramics 9 that is an ultrasonic transducer is bonded to an end face of a front part of the jaw 5a by heat-resistant epoxy resin. A steel-made pull stud 10 is screwed to a rear part of the holder part 2 of the shrinkage-fitting type ultrasonic tool holder 1. A chuck cylinder 3 is provided on a front part of the holder part 2.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供能够以高加工精度和可靠性进行超声波加工的刀架。 解决方案:收缩配合型超声波工具架1包括安装在旋转轴上的锥形和钢制保持器部分2。 在保持器部分2中设置有爪5a,5b和操纵器保持槽6.在操纵器保持槽6中设置有频率调节槽20.在旋转侧的铁素体旋转变压器8设置在锥形部 保持器部分2和夹持器部分2的爪5b上。旋转侧的旋转变压器8由具有内螺纹的钢制固定环7夹紧固定。 作为超声波换能器的压电陶瓷9通过耐热性环氧树脂粘合到钳口5a的前部的端面。 将钢制拉钉10拧入收缩配合型超声波刀架1的保持部2的后部。卡盘筒3设置在保持器部2的前部。版权所有: (C)2009,JPO&INPIT
    • 10. 发明专利
    • Manufacturing method for polishing object with polished surface
    • 抛光对象抛光表面的制造方法
    • JP2008229844A
    • 2008-10-02
    • JP2008125156
    • 2008-05-12
    • Kazumasa Onishi一正 大西
    • ONISHI KAZUMASA
    • B24B37/04B24B1/04B24B37/12
    • PROBLEM TO BE SOLVED: To provide a method for manufacturing a lapping plate wherein a large number of abrasive grains are embedded and fixed on its surface in a short time. SOLUTION: The method for manufacturing the lapping plate having the large number of abrasive grains embedded and fixed on its surface includes the steps of: preparing a metal plate, a slurry supply tool supplying abrasive slurry onto the metal plate surface, an abrasive pressing tool pressing abrasive grains on the metal plate, and an ultrasonic vibration generating means attached to the abrasive pressing tool; disposing the abrasive pressing tool on the metal plate, and interposing the abrasive slurry between the metal plate and the abrasive pressing tool by simultaneously rotating the metal plate while applying the ultrasonic vibration applied by the ultrasonic vibration generating means to the abrasive pressing tool; embedding and fixing the abrasive grains from the slurry on the surface of the metal plate under the influence of vibration energy of the ultrasonic vibration provided through the abrasive pressing tool; and removing the abrasive slurry inclusive of unfixed abrasive grains from the metal plate surface. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种制造研磨板的方法,其中在短时间内将大量的磨粒嵌入并固定在其表面上。 解决方案:具有嵌入并固定在其表面上的大量磨粒的研磨板的制造方法包括以下步骤:制备金属板,向金属板表面供给磨料浆料的浆料供给工具,磨料 在金属板上挤压磨料颗粒的压制工具以及附着在研磨压制工具上的超声波振动发生装置; 将所述研磨压制工具设置在所述金属板上,并且通过在由所述超声波振动发生装置施加的所述超声波振动施加到所述研磨压制工具的同时使所述金属板同时旋转,将所述研磨浆料插入所述金属板和所述研磨压制工具之间; 在通过研磨压制工具提供的超声振动的振动能量的影响下,将来自浆料的磨料颗粒嵌入并固定在金属板的表面上; 以及从所述金属板表面去除包含未固定磨粒的磨料浆料。 版权所有(C)2009,JPO&INPIT