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51. 发明专利

JP2006111923A Method for manufacturing metal matrix composite material having through hole 审中-公开
标题翻译：用于制造具有通孔的金属基复合材料的方法
公开(公告)号：JP2006111923A
公开(公告)日：2006-04-27
申请号：JP2004300477
申请日：2004-10-14
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： KIKUCHI MASAYA , ODANO CHOKUSUI , SHIMOJIMA HIROMASA
IPC分类号： C22C47/10 , B22D19/00 , C22C1/10 , C22C47/06
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing an alloy matrix composite material having a though hole in which infiltration of metal into a preform can be satisfactorily performed and further, after the infiltration treatment, a member inserted into the through hole of the preform can be easily extracted.
SOLUTION: This method is a method for manufacturing a metal matrix composite material by applying a non-pressure infiltration process to a porous body (preform) composed of ceramic powder or fiber. The metal matrix composite material having the through hole can be manufactured by inserting an SUS rod or SUS tube around which carbon sheet is wound into the through hole of the preform, infiltrating, in this state, an aluminum alloy into the preform under no pressure and then extracting the SUS rod or SUS tube.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：要解决的问题：提供一种具有贯穿孔的合金基复合材料的制造方法，其中可以令人满意地进行金属渗透到预制件中，并且在渗透处理之后，插入到通孔中的构件的预成型件可以容易地提取。解决方案：该方法是通过对由陶瓷粉末或纤维构成的多孔体（预型体）施加非压力渗透方法来制造金属基质复合材料的方法。具有贯通孔的金属基复合材料可以通过将碳素卷绕在其上的SUS棒或SUS管插入到预成型体的通孔中，在这种状态下将铝合金在无压力下浸入预制件中而制成，然后取出SUS棒或SUS管。版权所有（C）2006，JPO＆NCIPI

52. 发明专利

JP2005307279A Al-Si ALLOY BASED COMPOSITE MATERIAL AND ITS PRODUCTION METHOD 审中-公开
标题翻译：基于Al-Si合金的复合材料及其生产方法
公开(公告)号：JP2005307279A
公开(公告)日：2005-11-04
申请号：JP2004126214
申请日：2004-04-22
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： KIKUCHI MASAYA , FUJII HIROHARU , SHIMOJIMA HIROMASA
IPC分类号： C22C1/10 , C22C21/00 , C22C21/02 , C22C47/08 , C22C49/06
摘要： PROBLEM TO BE SOLVED: To provide a method for producing a high rigidity Al-Si alloy based composite material in which Si in an Al-Si alloy matrix is compounded in a high content at a low temperature of ≤1,300°C by a permeation method without using a pressurizing device.
SOLUTION: The method for producing a high rigidity Al-Si alloy based composite material having a Young's modulus of ≥300 GPa comprises: a stage where an Al-Si alloy having an Si content of ≤50 mass% is melted; and a stage where the melted Al-Si alloy including Si powder obtained by the heating treatment stage is permeated into a preform composed of an SiC reinforcing material at ≤1,300°C under no pressure.
COPYRIGHT: (C)2006,JPO&NCIPI
摘要翻译：解决问题的方案：提供一种高刚性Al-Si合金基复合材料的制造方法，其中Al-Si合金基体中的Si在低于1.300℃的低温下以高含量配合，由不使用加压装置的渗透方法。解决方案：用于制造杨氏模量≥300GPa的高刚性Al-Si合金基复合材料的方法包括：将Si含量≤50质量％的Al-Si合金熔化的阶段; 将通过加热处理阶段得到的包含Si粉末的熔融Al-Si合金在无压力下渗透到由不锈钢加强材料构成的预制件中的阶段。版权所有（C）2006，JPO＆NCIPI

53. 发明专利

JP2004052011A Manufacturing method of composite metal and manufacturing method of composite material of composite metal-ceramic 审中-公开
公开(公告)号：JP2004052011A
公开(公告)日：2004-02-19
申请号：JP2002207821
申请日：2002-07-17
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： HARADA TAMOTSU , HAYASHI MUTSUO , SHIMOJIMA HIROMASA , ODANO CHOKUSUI , HIGUCHI TAKESHI
IPC分类号： B22F3/24 , B22F3/26 , C22C1/10
摘要： PROBLEM TO BE SOLVED: To provide a manufacturing method of a composite metal and a manufacturing method of a composite material of a composite metal-ceramic in which large-sized and expensive facilities are not needed and these metal and composite material can be manufactured in a near net shape and the occurrence of visually observable pores can be suppressed.
SOLUTION: The composite metal is manufactured by making molten metal permeate into the compact body of at least one kind of a metallic powder or a calcined body which is fabricated by calcining the compact body, in a nitrogen atmosphere containing vaporized magnesium and non-pressurization state. The composite material of composite metal-ceramics is manufactured by making molten metal permeate into a compact body which is manufactured by adding ceramic powder to at least one kind of metallic powder and mixing them, then compacting them, or a calcined body which is fabricated by calcining the compact body, in a nitrogen atmosphere containing vaporized magnesium and non-pressurization state.
COPYRIGHT: (C)2004,JPO

54. 发明专利

JP2003277896A Method of producing metal-ceramics composite material 有权
标题翻译：生产金属陶瓷复合材料的方法
公开(公告)号：JP2003277896A
公开(公告)日：2003-10-02
申请号：JP2002083444
申请日：2002-03-25
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： HARADA TAMOTSU , SHIMOJIMA HIROMASA , ODANO CHOKUSUI , HIGUCHI TAKESHI
IPC分类号： C22C47/08 , C22C21/06 , C22C49/06 , C22C101/04
摘要： PROBLEM TO BE SOLVED: To provide a method of producing a metal-ceramics composite material where a preform is firstly formed of ceramic powder or a ceramic fiber, and a molten aluminum alloy is infiltrated into the preform in a nitrogen atmosphere under normal pressure, by which the infiltration properties of the molten aluminum alloy into the preform is satisfactory even when the ceramic is made of alumina.
SOLUTION: As the aluminum alloy to be infiltrated into the preform formed of the alumina ceramics powder or the ceramics fiber, the one obtained by incorporating 0.5 to 2.0 mass% Si into an Al-Mg alloy is used, and the metal- ceramics composite material is produced.
COPYRIGHT: (C)2004,JPO
摘要翻译：解决的问题：提供一种金属陶瓷复合材料的制造方法，其中首先由陶瓷粉末或陶瓷纤维形成预成型体，并且在正常情况下在氮气气氛中将熔融铝合金渗入预成型体中即使当陶瓷由氧化铝制成时，熔融铝合金进入预成型体的渗透性也令人满意。＆lt; P＆gt;解决方案：作为要渗透到由氧化铝陶瓷粉末或陶瓷纤维形成的预成型体中的铝合金，使用将0.5〜2.0质量％的Si并入Al-Mg合金而得到的铝合金，生产陶瓷复合材料。版权所有（C）2004，JPO

55. 发明专利

JP2003277849A Method for manufacturing ceramic/metal composite material 审中-公开
标题翻译：制造陶瓷/金属复合材料的方法
公开(公告)号：JP2003277849A
公开(公告)日：2003-10-02
申请号：JP2002083519
申请日：2002-03-25
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： HARADA TAMOTSU , SHIMOJIMA HIROMASA , ODANO CHOKUSUI , HIGUCHI TAKESHI
IPC分类号： B22D19/00 , B22D19/14 , C22C1/10 , C22C21/00 , C22C49/06
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a ceramic/metal composite material by which the infiltration rate of a molten aluminum alloy can be increased and, even if a preform has a thick part, the infiltrated aluminum alloy can be penetrated into the thick part as well.
SOLUTION: The ceramic/metal composite material can be manufactured by forming the preform by the use of alumina ceramic powder or ceramic fiber and using an Al-Mg aluminum alloy containing 0.5 to 3.0 mass% Ti as the aluminum alloy to be infiltrated.
COPYRIGHT: (C)2004,JPO
摘要翻译：要解决的问题：提供一种陶瓷/金属复合材料的制造方法，通过该方法可以提高熔融铝合金的渗透速率，并且即使预成型体具有较厚部分，渗透的铝合金也可以是也渗透到厚厚的部分。解决方案：陶瓷/金属复合材料可以通过使用氧化铝陶瓷粉末或陶瓷纤维形成预成型体并使用含有0.5〜3.0质量％Ti的Al-Mg铝合金作为铝合金进行渗透而制造。版权所有（C）2004，JPO

56. 发明专利

JP2003003221A Ceramics/metal composite material 审中-公开
标题翻译：陶瓷/金属复合材料
公开(公告)号：JP2003003221A
公开(公告)日：2003-01-08
申请号：JP2001190838
申请日：2001-06-25
申请人： Celanx Kk , Taiheiyo Cement Corp , セランクス株式会社 , 太平洋セメント株式会社
发明人： HIGUCHI TAKESHI , HARADA TAMOTSU , ODANO CHOKUSUI , SHIMOJIMA HIROMASA
IPC分类号： C04B41/85 , C04B41/88 , C22C1/10
摘要： PROBLEM TO BE SOLVED: To provide a ceramics/metal composite material having high strength and high thermal conductivity and combining high strength with high thermal conductivity.
SOLUTION: The ceramics/metal composite material is a composite material obtained by forming a preform by the use of ceramic powder as a reinforcement and by infiltrating molten aluminum or aluminum alloy as a matrix into the preform. The ceramic powder is composed of a powder mixture prepared by mixing aluminum nitride powder with alumina powder.
COPYRIGHT: (C)2003,JPO
摘要翻译：要解决的问题：提供具有高强度和高导热性并且结合高强度和高导热性的陶瓷/金属复合材料。解决方案：陶瓷/金属复合材料是通过使用陶瓷粉末作为增强材料并通过将熔融铝或铝合金作为基质渗入预成型体而形成预成型体而获得的复合材料。陶瓷粉末由将氮化铝粉末与氧化铝粉末混合制备的粉末混合物组成。

57. 发明专利

JP2002294355A METHOD FOR PRODUCING CAST METAL-CERAMICS COMPOSITE MATERIAL 失效
公开(公告)号：JP2002294355A
公开(公告)日：2002-10-09
申请号：JP2001094540
申请日：2001-03-29
申请人： TAIHEIYO CEMENT CORP , CELANX KK
发明人： SHIMOJIMA HIROMASA , NAITO KAZUNARI , HAYASHI MUTSUO , ODANO CHOKUSUI
IPC分类号： C22C1/10
摘要： PROBLEM TO BE SOLVED: To provide a method for producing a metal-ceramics composite material by which the content of ceramics powder can be increased to >=30 vol.% even if the production method is a casting method. SOLUTION: SiC powder having a tap density of >=1.70 is packed into a vessel. Aluminum or an aluminum alloy melted at 700 to 900 deg.C in a nitrogen atmosphere is infiltrated therein under no pressure. After that, melted aluminum or a melted aluminum alloy is further added thereto, and they are stirred and mixed. This mixture is cast to produce the metal-ceramics composite material in which the content of SiC powder is >=30 vol.%.

58. 发明专利

JP2002285258A METAL-CERAMIC COMPOSITE MATERIAL AND PRODUCTION METHOD THEREFOR 失效
公开(公告)号：JP2002285258A
公开(公告)日：2002-10-03
申请号：JP2001083921
申请日：2001-03-23
申请人： TAIHEIYO CEMENT CORP , CELANX KK
发明人： SHIMOJIMA HIROMASA , HIGUCHI TAKESHI
IPC分类号： C04B41/88 , C22C1/10 , C22C21/00 , C22C47/06 , C22C49/06
摘要： PROBLEM TO BE SOLVED: To provide a metal-ceramic composite material which has extremely high thermal conduction of >=200 W/m. deg.C, and to provide a production method therefor. SOLUTION: The metal-ceramic composite material uses ceramic powder or ceramic fiber as a reinforcing material, and uses aluminum or an aluminum alloy as a matrix. The ceramic powder consists of SiC powder having the purity of >=99%, and in which the content of free carbon is =30 vol.%, and has the thermal conductivity of >=200 W/m. deg.C.

59. 发明专利

JP2002283040A METAL-CERAMIC COMPOSITE MATERIAL HAVING EXCELLENT THERMAL CONDUCTIVITY AND METHOD OF MANUFACTURING FOR THE SAME 失效
公开(公告)号：JP2002283040A
公开(公告)日：2002-10-02
申请号：JP2001083114
申请日：2001-03-22
申请人： TAIHEIYO CEMENT CORP , CELANX KK
发明人： ODANO CHOKUSUI , HIGUCHI TAKESHI , HARADA TAMOTSU , SHIMOJIMA HIROMASA
IPC分类号： B22D19/14 , C22C1/10 , C22C49/06 , C23C26/00
摘要： PROBLEM TO BE SOLVED: To provide a metal-ceramic composite material having extremely outstanding thermal conductivity and a method of manufacturing for the same. SOLUTION: The metal-ceramic composite material having the excellent thermal conductivity is formed by coating the surface of the composite material manufactured from ceramic powder which is a reinforcing material and aluminum or aluminum alloy which is a matrix with ceramic fiber and thermal conductivity of the surface described above is >=200 W/m. deg.C.

60. 发明专利

JP2002256358A METHOD FOR MANUFACTURING CERAMICS/METAL COMPOSITE MATERIAL 失效
公开(公告)号：JP2002256358A
公开(公告)日：2002-09-11
申请号：JP2001057150
申请日：2001-03-01
申请人： TAIHEIYO CEMENT CORP , CELANX KK
发明人： HARADA TAMOTSU , SHIMOJIMA HIROMASA , ODANO CHOKUSUI , HIGUCHI TAKESHI
IPC分类号： C04B41/88 , C04B41/51 , C22C1/10 , C22C21/00 , C22C47/06 , C22C101/04 , C22C101/14 , C22C101/16
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a ceramics/metal composite material by which, even if Mg is contained in the composite material, the content of the Mg can be reduced. SOLUTION: A composite material is prepared by using ceramic powder or ceramic fiber as a reinforcement and aluminum alloy as a matrix. Aluminum or Mg-free aluminum alloy is brought into contact with the composite material, heating treatment is carried out until melting, and cooling is applied. Then the aluminum or aluminum alloy which is in contact with the composite material is removed. By this method, the ceramics/metal composite material can be manufactured.

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