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    • 22. 发明专利
    • Coated cutting tool
    • 涂层切割工具
    • JP2008284639A
    • 2008-11-27
    • JP2007130954
    • 2007-05-16
    • Sumitomo Electric Hardmetal CorpSumitomo Electric Ind Ltd住友電工ハードメタル株式会社住友電気工業株式会社
    • ISHIDA TOMOYUKIMORIGUCHI HIDEKIIKEGAYA AKIHIKO
    • B23B27/14B22F3/24B23C5/16B23P15/28C22C29/08C23C14/06
    • PROBLEM TO BE SOLVED: To provide a coated cutting tool and a manufacturing method for the coated cutting tool, which provides excellent abrasion resistance, thermal crack proofing, and toughness.
      SOLUTION: The film cutting tool includes: a base material 1 laminated with a fine grain layer 1p made of WC group cemented carbide using WC particles 10p of fine grain as a hard layer and a coarse grain layer 1g made of WC group cemented carbide using WC particles 10g of coarse grain as a hard layer; and a coated film 2 formed on the base material 1 surface. The mean particle diameter of WC particles 10p of the fine grain layer 1p is more than 1 μm and 3 μm or less, and the mean particle diameter of WC particles 10g of the coarse grain layer 1g is more than 3 μm. The fine grain layer 1p is disposed on the surface side of the base material, and the coated film 2 is formed on this layer 1p by means of physical vapor deposition. Crystal grain 20 which is developed by direct contact with the WC particles 10p of the fine grain layer 1p exists among the crystal grain 20 which constitutes the coated film 2, and the grain diameter of the crystal grain 20 is the size approximately same as the WC particles 10p of the fine grain layer 1p. The coating cutting tool is manufactured by forming the coated film 2 after performing bombardment process on the base material 1 surface using dilute gas ion.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种涂层切削工具和用于涂层切削工具的制造方法,其提供优异的耐磨性,热裂纹和韧性。 解决方案:该切割工具包括:使用由WC颗粒作为硬质层的微粒10p和由WC组合的粗颗粒层1g与WC组合硬质合金制成的细粒层1p层压的基材1, 碳化物使用WC颗粒10g粗颗粒作为硬层; 以及形成在基材1表面上的涂膜2。 细颗粒层1p的WC颗粒10p的平均粒径大于1μm和3μm以下,粗粒层1g的WC颗粒10g的平均粒径大于3μm。 细粒层1p设置在基材的表面侧,通过物理气相沉积在该层1p上形成涂膜2。 在构成涂膜2的晶粒20中存在通过与细颗粒层1p的WC颗粒10p直接接触而显影的晶粒20,晶粒20的晶粒直径与WC的大小相同 细颗粒层1p的颗粒10p。 通过在使用稀释气体离子对基材1表面进行轰击处理后,形成被覆膜2来制造涂布切削工具。 版权所有(C)2009,JPO&INPIT
    • 23. 发明专利
    • Coated cutting tool
    • 涂层切割工具
    • JP2008284637A
    • 2008-11-27
    • JP2007130952
    • 2007-05-16
    • Sumitomo Electric Hardmetal CorpSumitomo Electric Ind Ltd住友電工ハードメタル株式会社住友電気工業株式会社
    • ISHIDA TOMOYUKIMORIGUCHI HIDEKIIKEGAYA AKIHIKO
    • B23B27/14B22F3/24B22F7/00C22C29/08C23C14/06
    • PROBLEM TO BE SOLVED: To provide a coated cutting tool and a manufacturing method for the coated cutting tool, which provides excellent abrasion resistance and plasticization deformation resistance.
      SOLUTION: The coated cutting tool includes: a base material 1 laminated with a fine grain layer 1p made of WC group cemented carbide using WC particles 10p of fine grain as a hard layer and a coarse grain layer 1g made of WC group cemented carbide using WC particles 10g of coarse grain as a hard layer; and a coated film 2 formed on the base material 1 surface. The mean particle diameter of WC particles 10p of the fine grain layer 1p is 1 μm or less, and the mean particle diameter of WC particles 10g of the coarse grain layer 1g is 1 μm or more and less than 3 μm. The fine grain layer 1p is disposed on the surface side of the base material, and the coated film 2 is formed on this layer 1p by means of physical vapor deposition. Crystal grain 20p which is developed by direct contact with the WC particles 10p of the fine grain layer 1p exists among the crystal grain 20 which constitutes the coated film 2, and the grain diameter of the crystal grain 20p is the size approximately same as the WC particles 10p of the fine grain layer 1p. The coating cutting tool is manufactured by forming the coated film 2 after performing bombardment process on the base material 1 surface using dilute gas ion.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种涂覆切削工具和用于涂层切削工具的制造方法,其提供优异的耐磨性和增塑变形抗力。 解决方案:涂覆的切削工具包括:基体材料1,其与由WC组合硬质合金制成的细晶粒层1p层叠,所述细小颗粒层由WC颗粒10p作为硬质层和由WC组合的粗颗粒层1g粘合 碳化物使用WC颗粒10g粗颗粒作为硬层; 以及形成在基材1表面上的涂膜2。 细颗粒层1p的WC颗粒10p的平均粒径为1μm以下,粗粒层1g的WC颗粒10g的平均粒径为1μm以上且小于3μm。 细粒层1p设置在基材的表面侧,通过物理气相沉积在该层1p上形成涂膜2。 在构成涂膜2的晶粒20中存在通过与细颗粒层1p的WC颗粒10p直接接触而显影的晶粒20p,晶粒20p的晶粒直径与WC的大小相同 细颗粒层1p的颗粒10p。 通过在使用稀释气体离子对基材1表面进行轰击处理后,形成被覆膜2来制造涂布切削工具。 版权所有(C)2009,JPO&INPIT
    • 26. 发明专利
    • Hard material with composite structure, and method for producing the same
    • 具有复合结构的硬质材料及其制造方法
    • JP2011089171A
    • 2011-05-06
    • JP2009243473
    • 2009-10-22
    • National Institute Of Advanced Industrial Science & TechnologySumitomo Electric Ind Ltd住友電気工業株式会社独立行政法人産業技術総合研究所
    • KOBAYASHI KEIZOOZAKI KOYONISHIO TOSHIYUKIMORIGUCHI HIDEKIISHIDA TOMOYUKIIKEGAYA AKIHIKO
    • C22C29/08B22F7/00B23B27/14C22C29/10
    • PROBLEM TO BE SOLVED: To provide a hard material with a composite structure in which adhesion of grain boundaries is improved, and to provide a method for producing the same. SOLUTION: In the hard material produced by liquid phase sintering, the hard material with a composite structure is produced by simultaneously sintering a hard material layer not including titanium carbide and a hard material layer including titanium carbide, wherein the hard material layer not including titanium carbide contains one or more selected from tantalum and niobium. In the method for producing the hard material with the composite structure, a hard material layer not including titanium carbide and a hard material layer including titanium carbide are heated to a temperature at which metals included in both the layers produce liquid phases so as to form a reaction layer on the boundary part of both the layers, thus the quantity of the metals in the grain boundary part is reduced so as to produce the hard material with a composite structure in which the peeling of both the layers is prevented. In this way, the hard material including titanium carbide and the hard material not including titanium carbide are made of different hard materials, thus reaction at the grain boundaries is controlled, and both the hard materials can be simultaneously sintered. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供具有提高晶界粘附性的复合结构的硬质材料,并提供其制造方法。 解决方案:在通过液相烧结制备的硬质材料中,具有复合结构的硬质材料通过同时烧结不包括碳化钛的硬质材料层和包含碳化钛的硬质材料层而制备,其中硬质材料层不 包括含有选自钽和铌中的一种或多种的碳化钛。 在具有复合结构的硬质材料的制造方法中,将不包含碳化钛的硬质材料层和包含碳化钛的硬质材料层加热到两层中所含的金属产生液相的温度,从而形成 反应层在两层的边​​界部分上,因此晶界部分中的金属的量减少,以便制成具有防止两层剥离的复合结构的硬质材料。 以这种方式,包括碳化钛的硬质材料和不包括碳化钛的硬质材料由不同的硬质材料制成,因此控制了在晶界处的反应,并且两种硬质材料都可以同时烧结。 版权所有(C)2011,JPO&INPIT
    • 27. 发明专利
    • Composite sintered compact
    • 复合烧结紧凑
    • JP2011038174A
    • 2011-02-24
    • JP2009188576
    • 2009-08-17
    • Sumitomo Electric Ind Ltd住友電気工業株式会社
    • ISHIDA TOMOYUKIMORIGUCHI HIDEKIIKEGAYA AKIHIKO
    • B22F7/00B23B27/14C04B35/56C22C1/05C22C29/04C22C29/08
    • PROBLEM TO BE SOLVED: To provide a composite sintered compact in which a cemented carbide layer and a cermet layer are laminated, and to provide a method for producing the same. SOLUTION: A cemented carbide powder composing a cemented carbide layer and a cermet powder composing a cermet layer are prepared as raw material, and these powders are laminated so as to produce a molded body, and the molded body is sintered so as to produce a composite sintered compact 10 in which the cemented carbide layer 12 and the cermet layer 11 are laminated. As the cermet powder, the powder of a solid solution containing Ti and W and having a cored structure is used by ≥10 mass%. By utilizing the powder of the solid solution having the specified composition and the cored structure, compared with the case where the powder of a solid solution having no cored structure or a powder which has not be made into a solid solution, its wettability with a bonding phase can be increased, and its sintering property can be improved. As a result, deformation caused by a difference in a shrinkage behavior upon sintering between the cemented carbide and cermet is suppressed, and a composite sintered compact with a proper shape is easily obtainable. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:提供一种其中层合有硬质合金层和金属陶瓷层的复合烧结体,并提供其制造方法。 < P>解决方案:制备构成硬质合金层的硬质合金粉末和构成金属陶瓷层的金属陶瓷粉末作为原料,将这些粉末层压以制造成型体,并将成型体烧结成 制造层叠了硬质合金层12和金属陶瓷层11的复合烧结体10。 作为金属陶瓷粉末,使用含有Ti和W并具有核心结构的固溶体的粉末≥10质量%。 通过使用具有特定组成的固溶体粉末和芯结构,与不具有芯结构的固溶体的粉末或未制成固溶体的粉末的情况相比,其粘合剂的润湿性 可以提高相,并且可以提高其烧结性能。 结果,抑制了由硬质合金和金属陶瓷之间的烧结引起的收缩性能差异引起的变形,容易获得具有适当形状的复合烧结体。 版权所有(C)2011,JPO&INPIT