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    • 3. 发明公开
    • Duplex-coated cathode cans, electrochemical cells incorporating them, and methods of making the aforesaid cans and cells
    • 复数形容词Kathodenbecher,elektrochemische Zellen die diese enthalten und Herstellungsverfahren
    • EP1028480A2
    • 2000-08-16
    • EP00300854.7
    • 2000-02-03
    • RAYOVAC CORPORATION
    • Park, SangKeunSpringstead, John ClaudeArmour, David Matthew
    • H01M12/06H01M4/66H01M2/02
    • H01M2/0222H01M2/0287H01M2/0292H01M12/06H01M12/08H01M2002/0297Y02E60/128Y10T29/49108Y10T428/12937
    • Cathode cans (34), for use in electrochemical cells (10) comprise corrosion-susceptible core layers (60) and protective metal layers (62,64) such as nickel overlying the core layer (60) and disposed between the core layer and a, preferably electroless plated, duplex coating layer (72) such as nickel, which overlies severed edges (68,70) of the core layer and also typically overlies the protective metal layer (62,64). The thickness of the duplex coating layer (72) is less than, and preferably no more than, 75% of the thickness of the protective metal layer (62,64). Combined thickness of the protective metal layer (62,64) and duplex coating layer (72) is preferably about 75 microinches (.002mm) to 200 microinches ).005mm), while the thickness of the duplex coating layer (72) alone is preferably about 25 microinches ).0006mm) to 100 microinches (.0025mm). The combined thickness of the protective metal layer (62,64) and the duplex coating layer (72) is preferably at least 1.25 times up to no more than 2 times thickness of the protective metal layer.
      The invention comprehends methods of making duplex-coated cans, including fabricating a can body from pre-plated metal sheet, and post-coating the entire can body, including exposed unplated areas of the core layer to make a duplex-coated can having first second coating layers on a large portion of the surface of the can. The invention also comprehends fabricating first and second cell populations comprising cathode cans having susceptible metal edges and respectively not having susceptible metal edges, and sequential products on a cell assembly line, using duplex-coated cans for fabricating cells less susceptible to corrosion. The invention further comprehends switching an electrochemical cell assembly line between first and second sequential products without significant machine set-up, wherein a first product comprises a cell having an exposed metal edge readily susceptible to corrosion and a second product comprises a cell not having a corresponding exposed metal edge readily susceptible to corrosion.
    • 用于电化学电池(10)的阴极罐(34)包括腐蚀敏感的芯层(60)和保护性金属层(62,64),例如覆盖在芯层(60)上的镍,并且设置在芯层和 优选无电镀双相涂层(例如镍),其覆盖在芯层的切断边缘(68,70)上,并且通常覆盖在保护金属层(62,64)上。 双相涂层(72)的厚度小于,优选不超过保护金属层(62,64)厚度的75%。 保护性金属层(62,64)和双面涂层(72)的组合厚度优选为约75微英寸(0.002mm)至200微英寸).005mm),而单独的双面涂层(72)的厚度优选为 约25微英寸).0006mm)至100微英寸(.0025mm)。 保护金属层(62,64)和双面涂层(72)的组合厚度优选为保护金属层厚度的至少1.25倍至不超过2倍。 本发明包括制造双面涂覆罐的方法,包括从预镀金属片制造罐体,以及涂覆整个罐体,包括芯层的暴露的未镀层区域,以制备具有第一秒的双面涂覆罐 在罐的表面的大部分上涂覆层。 本发明还包括制造第一和第二细胞群,其包括具有敏感金属边缘并且分别不具有敏感金属边缘的阴极罐,以及细胞装配线上的顺序产品,其使用双面涂覆的罐来制造不易腐蚀的细胞。 本发明进一步理解在第一和第二顺序产品之间切换电化学电池组装线,而不需要重大的机器设置,其中第一产品包括容易易于腐蚀的具有暴露的金属边缘的电池,第二产品包括不具有对应的电池 暴露的金属边缘容易受到腐蚀。
    • 4. 发明公开
    • Electrochemicals cells, components thereof and method of manufacturing them
    • Elektrochemische Zellen,deren Komponenten und Verfahren zu ihrer Herstellung
    • EP0993056A1
    • 2000-04-12
    • EP98309654.6
    • 1998-11-25
    • RAYOVAC CORPORATION
    • Adey, RobertOltman, John EdwardBurns, John David
    • H01M2/02H01M12/06
    • H01M2/027H01M2/0222H01M2/0275H01M2/0287H01M12/06H01M2002/0297
    • Cathode cans (34) for use in air depolarized cells (10), and cells made with such cans are disclosed; the can side wall (37) is stronger than the bottom wall (36) and has a smoother outwardly-disposed surface than the respective bottom wall surface. The side wall (37) is drawn, and an outwardly-disposed surface (48) of the side wall is ironed, and its surface finish is related to the surface finish of the bottom wall. The side wall has a thickness generally up to about 85 percent as great as thickness of the bottom wall. In the methods of forming cathode cans in a metal strip, use is made of a die (82) which has an initializing land (102), an inner side wall (100), a cavity (101) inwardly of the inner side wall, and a lip (103) between the initializing land and the inner side wall.
    • 公开了用于空气去极化电池(10)的阴极罐(34)和用这种罐制成的电池; 罐侧壁(37)比底壁(36)更坚固,并且具有比相应的底壁表面更平滑的向外设置的表面。 侧壁(37)被拉出,并且侧壁的向外设置的表面(48)被熨烫,并且其表面光洁度与底壁的表面光洁度有关。 侧壁的厚度通常高达底壁厚度的约85%。 在金属条中形成阴极罐的方法中,使用具有初始化台面(102),内侧壁(100),内侧壁内部的空腔(101)的模具(82) 以及在初始化区域和内侧壁之间的唇缘(103)。
    • 6. 发明公开
    • Tubular air depolarized cell
    • Röhrenformige空气电池
    • EP0940874A2
    • 1999-09-08
    • EP99301742.5
    • 1999-03-08
    • RAYOVAC CORPORATION
    • Oltman, John EdwardDopp, Robert B.Moy, Gregory ScottWard, Michael Andrew
    • H01M12/06H01M4/86
    • H01M4/8803H01M2/022H01M2/0452H01M2/08H01M2/30H01M4/04H01M4/70H01M4/742H01M4/8605H01M12/06H01M2004/8689
    • An elongate, generally tubular, air depolarized electrochemical cell (10) comprising a cathode (14), including an air cathode assembly (26), extending about the tubular circumference, and along the tubular length, of the cell (10), an anode (12), a separator (16) between the anode (12) and the cathode (14), electrolyte, a top closure member (177, 200), and a bottom closure member (114, 202). The cathode assembly (26) is fixedly held, by a friction fit, in a slot (116) at the bottom of the cell. The slot can be developed, for example, by inner (110) and outer (114) walls of a cathode can (28), by inner (226) and outer (224) walls of a bottom closure member (202), or by an outer wall (114) of a cathode can (28) and an opposing outer wall of a plug (128) on the interior of the cell. Preferably, bottom closure structure of the cell (10) and receives a bottom edge portion (44) of the cathode current collector (32), and makes electrical contact with the bottom edge portion (44), preferably at an inner surface (60) of the cathode current collector. A diffusion member (36) of the cathode assembly (26) is preferably compressed as a seal, at the bottom of the cell (10), between an outer side wall (39) of the cell and the remainder of the cathode assembly (26). The diffusion member (36) is also used at least as an assist in sealing the cell (10) against electrolyte leakage from the anode cavity (137) and past the cathode assembly (26).
      The tubular cathode current collector (32) has novel border regions (42, 44, 46, 48), novel longitudinal joint structure (54), novel perforations (56), and including novel methods of making such cathode current collectors (32) and such cells (10).
    • 7. 发明公开
    • Seals, and air depolarized electrochemical cells made therewith
    • 密封件和含有这些空气囊
    • EP0940870A2
    • 1999-09-08
    • EP99301729.2
    • 1999-03-08
    • RAYOVAC CORPORATION
    • Dopp, Robert B.Moy, Gregory ScottPassaniti, Joseph LynnOltman, John EdwardWard, Michael Andrew
    • H01M12/06H01M4/86H01M2/08
    • H01M4/8803H01M2/022H01M2/0452H01M2/08H01M2/30H01M4/04H01M4/70H01M4/742H01M4/8605H01M12/06H01M2004/8689
    • The invention relates to seals, and electrochemical cells made therewith. An elongate, generally tubular, air depolarized electrochemical cell (10) comprising a cathode (14), including an air cathode assembly (26), extending about the tubular circumference, and along the tubular length, of the cell (10), an anode (12), a separator (16) between the anode (12) and the cathode (14), electrolyte, a top closure member (177, 200), and a bottom closure member (114, 202). The cathode assembly (26) is fixedly held, by a friction fit, in a slot (116) at the bottom of the cell. The slot can be developed, for example, by inner (110) and outer (114) walls of a cathode can (28), by inner (226) and outer (224) walls of a bottom closure member (202), or by an outer wall (114) of a cathode can (28) and an opposing outer wall of a plug (128) on the interior of the cell. Preferably, bottom closure structure of the cell (10) and receives a bottom edge portion (44) of the cathode current collector (32), and makes electrical contact with the bottom edge portion (44), preferably at an inner surface (60) of the cathode current collector. A diffusion member (36) of the cathode assembly (26) is preferably compressed as a seal, at the bottom of the cell (10), between an outer side wall (39) of the cell and the remainder of the cathode assembly (26). The diffusion member (36) is also used at least as an assist in sealing the cell (10) against electrolyte leakage from the anode cavity (137) and past the cathode assembly (26).
      A grommet (18) closes the top of the cell (10). A seal (36) can extend upwardly into a slot (174) between the grommet (18) and a top closure member (177) such as at the top of a cathode can (28), or a separate top closure member (200). Cathode assembly (26) and separator (16) can extend into the slot (174). The seal is between the grommet (18) and cathode assembly (26), or between grommet (18) and separator (16), or both. The seal can extend upwardly into the slot (174) from an outer surface of the cathode assembly (26), can extend about respective upper edges of the cathode current collector (57), catalyst, and separator (16), and downwardly toward, preferably against or along the inner surface of, the separator (16). The top closure member (200) can be crimped against the grommet (18) at the slot (174), with the cathode assembly (26), and optionally the separator (16), in the slot (174) between the grommet (18) and the top closure (200), thus to provide a liquid-tight crimp seal. The top closure (200) can be crimped first against the grommet (18) at the slot (174), and further crimped against the grommet (18) at a second locus (178) displaced longitudinally from the first crimp. Composition of the seal comprises a microporous polymer (36), preferably polytetrafluoroethylene. Preferred embodiments comprise at least two, preferably at least three, layers of air permeable microporous sheet material, useful for diffusion of air therethrough to the cathode reaction surface (63). The layers are wrapped continuously and without intervening end, to form an outer surface of the cathode assembly (26). Another expression of the invention is a cathode assembly (26), or cathode-separator combination, for use in an elongate air depolarized cell (10). The air permeable sheet material (36), as wrapped about the tubular cathode assembly, is compressed so as to have a compressed thickness less than the uncompressed thickness.
    • 8. 发明公开
    • Air depolarized electrochemical cells
    • Luftsauerstoffzellen
    • EP0940869A2
    • 1999-09-08
    • EP99301700.3
    • 1999-03-08
    • RAYOVAC CORPORATION
    • Moy, Gregory, ScottOltman, John EdwardDopp, Robert B.Passaniti, Joseph LynnWard, Michael Andrew
    • H01M12/06H01M2/04H01M2/08
    • H01M4/8803H01M2/022H01M2/0452H01M2/08H01M2/30H01M4/04H01M4/70H01M4/742H01M4/8605H01M12/06H01M2004/8689
    • An elongate, generally tubular, air depolarized electrochemical cell (10) comprising a cathode (14), including an air cathode assembly (26), extending about the tubular circumference, and along the tubular length, of the cell (10), an anode (12), a separator (16) between the anode (12) and the cathode (14), electrolyte, a top closure member (177, 200), and a bottom closure member (114, 202). The cathode assembly (26) is fixedly held, by a friction fit, in a slot (116) at the bottom of the cell. The slot can be developed, for example, by inner (110) and outer (114) walls of a cathode can (28), by inner (226) and outer (224) walls of a bottom closure member (202), or by an outer wall (114) of a cathode can (28) and an opposing outer wall of a plug (128) on the interior of the cell. Preferably, bottom closure structure of the cell (10) and receives a bottom edge portion (44) of the cathode current collector (32), and makes electrical contact with the bottom edge portion (44), preferably at an inner surface (60) of the cathode current collector. A diffusion member (36) of the cathode assembly (26) is preferably compressed as a seal, at the bottom of the cell (10), between an outer side wall (39) of the cell and the remainder of the cathode assembly (26). The diffusion member (36) is also used at least as an assist in sealing the cell (10) against electrolyte leakage from the anode cavity (137) and past the cathode assembly (26). An embodiment may provide a stop ledge (106) in grommet (18j) facing a stop groove (102) in a cathode can (28). The cathode assembly (26) can extend into a slot (174) at an outer edge of the grommet (18). A top grommet 204 can have an upwardly extending leg (210A) overlain by a top closure member (206). The air diffusion member (36) may control the rate of entry of air to the reaction surface, depending on density of the air diffusion member (36), whereby the air diffusion member (36) controls the limiting current of the cell (10). The air cell (10) can be free from adhesive bonding the separator (16) to the cathode assembly (26). The bottom of the cathode current collector (32) may be in a bottom slot (116), in a path of flow of current between a reaction surface and a positive electrode terminal (30). A method of fabricating cells can include crimping a top washer (206) and an outer leg (210C) of a top grommet (18) at the same time, including closing a slot (211).
    • 一种细长的,通常为管状的空气去极化电化学电池(10),包括阴极(14),包括空气阴极组件(26),围绕电池(10)的管状周边延伸,并且沿着管状长度延伸,阳极 (12),阳极(12)和阴极(14)之间的隔板(16),电解质,顶部封闭构件(177,200)和底部闭合构件(114,202)。 阴极组件(26)通过摩擦配合固定地保持在电池底部的槽(116)中。 狭槽可以例如通过阴极罐(28)的内部(110)和外部(114)壁,底部封闭构件(202)的内部(226)和外部(224)壁,或者通过 阴极罐(28)的外壁(114)和电池内部的插塞(128)的相对的外壁。 优选地,电池(10)的底部闭合结构并且接收阴极集电器(32)的底部边缘部分(44),并且优选地在内表面(60)处与底部边缘部分(44)电接触, 的阴极集电器。 阴极组件(26)的扩散构件(36)优选作为密封件在电池(10)的底部在电池的外侧壁(39)和阴极组件(26)的其余部分之间被压缩 )。 扩散构件(36)至少还用作辅助密封电池(10)以抵抗电解质从阳极腔(137)泄漏并经过阴极组件(26)。 一个实施例可以提供一个位于护环(18j)中的面向阴极罐(28)中的止动槽(102)的止动凸缘(106)。 阴极组件(26)可以在护环(18)的外边缘处延伸到狭槽(174)中。 顶部索环204可以具有由顶部封闭构件(206)覆盖的向上延伸的腿部(210A)。 空气扩散构件(36)可以根据空气扩散构件(36)的密度来控制空气进入反应面的速度,由此空气扩散构件(36)控制电池(10)的极限电流, 。 空气电池(10)可以没有将分离器(16)粘合到阴极组件(26)上。 在反应表面和正极端子(30)之间的电流流动路径中,阴极集电器(32)的底部可以在底部槽(116)中。 制造单元的方法可以包括同时压接顶部垫圈(18)的顶部垫圈(206)和外部支脚(210C),包括关闭狭槽(211)。
    • 9. 发明公开
    • Package
    • EP0844193A1
    • 1998-05-27
    • EP96308495.9
    • 1996-11-25
    • RAYOVAC CORPORATION
    • Williams, StephenMudde, KeesHeslop, JohnGottwald, MilenaWoolf, Adam
    • B65D75/36B65D75/32
    • B65D75/366B65D75/32B65D75/322B65D75/5833B65D2575/365B65D2575/367B65D2575/368B65D2585/88
    • A package (10) comprises a blister member (12) bonded to a substrate member (16), the blister member (12) having a product-holding cavity (18) and a sidewall, and is secured to the front surface (14) of the substrate member by a bond line (17) extending generally about the product-holding cavity. A tear strip (22) is defined in one of the blister member (12) and the substrate member (14) and comprises an opening tab (24) having a distal edge (28) disposed outwardly of the side wall at or adjacent a free edge (30) of the package, and lines of weakness (26A, 26B) extending from the distal edge area inwardly of the package. The tear strip (22) facilitates the creation of an opening in the package (10) to provide access to the product-holding cavity (18), the tear strip being devoid of fixed bonding to the other of the substrate member and the blister member to allow for easy activation of the tear strip to open the package. The package can be configured to enable reclosing of the package to thereby protect the product, and/or to retain intact the location of the product with respect to the blister member (12) and the substrate member (16).
    • 包装(10)包括结合到基底构件(16)的泡罩构件(12),泡罩构件(12)具有产品保持腔(18)和侧壁,并且固定到前表面(14) 通过大体围绕产品容纳腔延伸的结合线(17)与衬底部件的表面接触。 在泡罩构件(12)和基底构件(14)中的一个中限定了撕条(22),并且包括具有远侧边缘(28)的开口突片(24),所述远侧边缘(28) 包装的边缘(30)以及从包装内部的远边缘区域延伸的弱化线(26A,26B)。 撕条(22)便于在包装(10)中形成开口以提供通向产品容纳腔(18)的入口,撕条没有与基底构件和泡形构件中的另一个的固定结合 以允许容易地启动撕条以打开包装。 该包装可被构造成能够重新封闭包装,从而保护产品,和/或保持产品相对于泡罩构件(12)和基底构件(16)的完整位置。
    • 10. 发明公开
    • Circuit and method for detecting and indicating the state of charge of a cell or battery
    • 电路和方法,用于检测和指示充电电池或电池单元的状态
    • EP0736951A3
    • 1997-10-29
    • EP96302399.9
    • 1996-04-03
    • RAYOVAC CORPORATION
    • Sengupta, Upal
    • H02J7/10
    • H02J7/0078Y10S320/21
    • A circuit and method for detecting and indicating the state of charge of an electrochemical cell or battery are disclosed. The invention finds particular application in the field of battery chargers for alkaline manganese dioxide cells, but may also be used in other types of chargers and electrochemical cells or batteries. In one preferred feature of the invention, a circuit low-pass filters or time-averages a charge enable control or transistor base drive signal, and provides the filtered or averaged signal as a first input to a comparator. The second input to the comparator is a predetermined reference voltage. When the voltage of the low-pass filtered or time-averaged signal becomes less than the reference voltage, the output of the comparator changes state. The change in state indicates that the cell has attained a full state of charge. Microprocessor means for accomplishing the same state of charge detection function are also disclosed.
    • 一种用于检测和指示充电的电化学电池或电池组的状态的电路和方法是游离缺失光盘。 本发明发现了在电池充电器用于碱性二氧化锰电池的领域特定的应用,但也可以因此在其他类型的充电器和电化学电池或电池组来使用。 在本发明的一个优选特征,一个电路的低通滤波器或时间平均的充电使能控制或晶体管基极驱动信号,并提供经滤波的或平均信号作为第一输入到比较器。 第二输入到比较器是一个预定的基准电压。 当过滤或时间平均的信号的低通的电压变得小于该参考电压时,比较器的输出改变状态。 状态的改变表明DASS死细胞已达到完全充电状态。 因此微处理器装置,用于完成充电检测功能的相同的状态是游离缺失盘。